Metronix ARS 2100 SE User guide
Servo drives ARS 2100 SE
Standard Edition
Mounting Instruction
Metronix Meßgeräte und Elektronik GmbH Phone: +49-(0) 31-8668-0
Kocherstraße 3 Telefax: +49-(0) 31-8668-
Germany http://www.metronix.de
Original instructions
Copyrights
© 201 Metronix Meßgeräte und Elektronik GmbH. All rights reserved.
The information and data in this document have been composed to the best of our knowledge. However,
deviations between the document and the product cannot be excluded entirely. For the devices and the
corresponding software in the version handed out to the customer, Metronix guarantees the contractual
use in accordance with the user documentation. In the case of serious deviations from the user
documentation, Metronix has the right and the obligation to repair, unless it would involve an
unreasonable effort. A possible liability does not include deficiencies caused by deviations from the
operating conditions intended for the device and described in the user documentation.
Metronix does not guarantee that the products meet the buyer’s demands and purposes or that they work
together with other products selected by the buyer. Metronix does not assume any liability for damages
resulting from the combined use of its products with other products or resulting from improper handling of
machines or systems.
Metronix Meßgeräte und Elektronik GmbH reserves the right to modify, amend, or improve the document
or the product without prior notification.
This document may, neither entirely nor in part, be reproduced, translated into any other natural or
machine-readable language nor transferred to electronic, mechanical, optical or any other kind of data
media, without expressive authorisation by the author.
Trademarks
Any product names in this document may be registered trademarks. The sole purpose of any trademarks
in this document is the identification of the corresponding products.
ServoCommander® is a registered trademark of Metronix Meßgeräte und Elektronik GmbH.
Revision Information
Author: Metronix Meßgeräte und Elektronik GmbH
Manual title: Mounting Instructions “Servo drives ARS 2100 SE”
File name: MI_ARS2100_SE_ p0_EN_mBre.docx
Version .0 December 201
Page 3
CONTENTS
1 GENER L.............................................................................................................5
1.1 Documentation.............................................................................................
2 S FETY NOTES FOR ELECTRIC L DRIVES ND CONTROLLERS..............6
2.1 Used symbols...............................................................................................6
2.2 General notes...............................................................................................6
2.3 Danger resulting from misuse......................................................................8
2.4 Safety notes..................................................................................................8
2.4.1 General safety notes.....................................................................8
2.4.2 Safety notes for assembly and maintenance..............................10
2.4.3 Protection against contact with electrical parts...........................11
2.4.4 Protection against electrical shock by means of protective
extra-low voltage (PELV).............................................................12
2.4. Protection against dangerous movements..................................12
2.4.6 Protection against contact with hot parts....................................13
2.4.7 Protection during handling and assembly...................................14
3 TECHNIC L D T .............................................................................................15
4 MECH NIC L INST LL TION.........................................................................19
4.1 Important notes..........................................................................................19
4.2 Mounting.....................................................................................................22
5 ELECTRIC L INST LL TION..........................................................................23
.1 Pin assignment I/O communication [X1]....................................................24
.2 Pin assignment Resolver [X2A]..................................................................2
.3 Pin assignment Encoder [X2B]..................................................................26
.4 Pin assignment CAN [X4]...........................................................................29
Mounting Instructions „Servo drives ARS 2100 SE“ Version .0
Page 4
. Wiring diagram Motor [X6] and Power Supply [X9]...................................30
.6 Pin assignment Incremental Encoder Input [X10]......................................33
.7 Pin assignment Incremental Encoder Output [X11]...................................34
.8 Ethernet communication [X18]...................................................................3
.9 USB communication [X19].........................................................................36
.10 Pin assignment SAFE TORQUE OFF [X40]..............................................36
.11 SD-/SDHC-/MMC-Card slot.......................................................................37
.11.1 BOOT-DIP-Switch.......................................................................37
6 FUNCTION L S FETY TECHNOLOGY...........................................................38
6.1 General.......................................................................................................38
6.2 Achievable safety level, Safety function according to
EN ISO 13849-1 / EN 61800- -2...............................................................38
7 EMC-COMPLI NT C BLING............................................................................39
7.1 Operation with long motor cables...............................................................40
8 DDITION L REQUIREMENTS FOR THE SERVO DRIVES CONCERNING
THE UL PPROV L..........................................................................................41
8.1 Circuit protection........................................................................................41
8.2 Wiring and environment regards................................................................41
8.3 Motor temperature sensor..........................................................................41
Mounting Instructions „Servo drives ARS 2100 SE“ Version .0
General Page
1 General
1.1 Documentation
This installation information serves the purpose of a safe use of the ARS 2100 SE series servo drives. It
contains safety notes, which must be complied with.
Further information can be found in the following manuals of the ARS 2000 product range:
Product Manual "Servo drives RS 2100 SE”: Description of the technical data and the device
functionality plus notes concerning the installation and operation of the ARS 2102 SE, ARS 210 SE
and ARS 2308 SE servo drives (German version).
Product Manual “STO (Safe Torque Off) for the Servo drives RS 2000 SE”: Description of
the functional safety technology for the ARS 2000 SE servo drives with the safety function STO
(German version).
Product Manual “Ethernet Technology Module”: Description of the implemented Ethernet
protocol (UDP).
Software Manual “Servo drives RS 2000”: Description of the device functionality and the software
functions of the firmware including the RS232 communication. Description of the Metronix
ServoCommander® parameterisation program with instructions concerning the start-up of the
ARS 2000 servo drives.
C Nopen Manual “Servo drives RS 2000”: Description of the implemented CANopen protocol as
per DSP402.
You can find all these documents on our homepage at the download area (http://www.metronix.de).
Certificates and declarations of conformity for the products described in this manual can be found at
http://www.metronix.de.
Mounting Instructions „Servo drives ARS 2100 SE“ Version .0
Page 6 Safety notes for electrical drives and controllers
2 Safety notes for electrical drives and
controllers
2.1 Used symbols
Information
Important information and notes.
Caution!
Nonobservance may result in severe property damages.
D NGER!
Nonobservance may result in property damages and in personal injuries.
Caution! Dangerous voltages.
The safety note indicates a possible perilous voltage.
2.2 General notes
In case of damage resulting from non-compliance with the safety notes in this manual, Metronix
Meßgeräte und Elektronik GmbH will not assume any liability.
Prior to the initial use you must read chapter 2 Safety notes for electrical drives and
controllers, starting on page 6 and chapter 7 EMC-compliant cabling, starting on
page 41.
If the documentation in the language at hand is not understood accurately, please contact and inform your
supplier.
Sound and safe operation of the servo drive requires proper and professional transportation, storage,
mechanical installation, and project planning – with a consideration of the risks as well as the protective
and emergency measures – plus the proper and professional electrical installation, operation, and
maintenance of the devices.
Only trained and qualified personnel is authorised to handle electrical devices and systems:
Mounting Instructions „Servo drives ARS 2100 SE“ Version .0
Additional requirements for the servo drives concerning the UL approval Page 7
TRAINED AND QUALIFIED PERSONNEL
in the sense of this product manual or the safety notes on the product itself are persons who are
sufficiently familiar with the project, the setup, assembly, commissioning and operation of the product as
well as all warnings and precautions as per the instructions in this manual and who are sufficiently
qualified in their field of expertise:
Education and instruction concerning the standards and accident prevention regulations for the
application, or authorisation to switch devices/systems on and off and to ground them as per the
standards of safety engineering and to efficiently label them as per the job demands.
Education and instruction as per the standards of safety engineering regarding the maintenance and
use of adequate safety equipment.
First aid training.
The following notes must be read prior to the initial operation of the system to prevent personal injuries
and/or property damages:
These safety notes must be complied with at all times.
Do not try to install or commission the servo drive before carefully reading all safety
notes for electrical drives and controllers contained in this document. These safety
instructions and all other user notes must be read prior to any work with the servo drive.
In case you do not have any user notes for the servo drive, please contact your sales
representative. Immediately demand these documents to be sent to the person
responsible for the safe operation of the servo drive.
If you sell, rent and/or otherwise make this device available to others, these safety notes
must also be included.
The user must not open the servo drive for safety and warranty reasons.
Professional control process design is a prerequisite for sound functioning of the servo
drive!
D NGER!
Inappropriate handling of the servo drive and non-compliance with the warnings
as well as inappropriate intervention in the safety features may result in property
damage, personal injuries, electric shock or in extreme cases even death.
Mounting Instructions „Servo drives ARS 2100 SE“ Version .0
Page 8 Safety notes for electrical drives and controllers
2.3 Danger resulting from misuse
D NGER!
High electrical voltages and high load currents!
Danger to life or serious personal injury from electrical shock!
D NGER!
High electrical voltage caused by wrong connections!
Danger to life or serious personal injury from electrical shock!
D NGER!
Surfaces of device housing may be hot!
Risk of injury! Risk of burning!
D NGER!
Dangerous movements!
Danger to life, serious personal injury or property damage due to unintentional
movements of the motors!
2.4 Safety notes
2.4.1 General safety notes
The servo drive corresponds to IP20 degree of protection as well as pollution degree 2.
Make sure that the environment corresponds to this degree of protection and pollution
degree.
Only use replacement parts and accessories approved by the manufacturer.
The devices must be connected to the mains supply as per EN regulations, so that they
can be cut off the mains supply by means of corresponding separation devices (for
example main switch, contactor, power switch).
The servo drive may be protected using an AC/DC sensitive 300 mA fault current
protection switch, type B (RCD = Residual Current protective Device).
Gold contacts or contacts with a high contact pressure should be used to switch the
control contacts.
Preventive interference rejection measures should be taken for control panels, such as
connecting contactors and relays using RC elements or diodes.
The safety rules and regulations of the country in which the device will be operated must
be complied with.
The environment conditions defined in the product documentation must be kept. Safety-
critical applications are not allowed, unless specifically approved by the manufacturer.
Mounting Instructions „Servo drives ARS 2100 SE“ Version .0
Additional requirements for the servo drives concerning the UL approval Page 9
For notes on installation corresponding to EMC, please refer to chapter 7 EMC-compliant
cabling, starting on page 41. The compliance with the limits required by national
regulations is the responsibility of the manufacturer of the machine or system.
The technical data and the connection and installation conditions for the servo drive are
to be found in this product manual and must be met.
D NGER!
The general setup and safety regulations for work on power installations (for example
DIN, VDE, EN, IEC or other national and international regulations) must be complied
with.
Non-compliance may result in death, personal injury or serious property damages.
Without claiming completeness, the following regulations and others apply:
VDE 0100 Erection of power installations with nominal voltages up to 1000 V
EN 1037 Safety of machinery - Prevention of unexpected start-up
EN 60204-1 Safety of machinery - Electrical equipment of machines
Part 1: General requirements
EN 61800-3 Adjustable speed electrical power drive systems
Part 3: EMC requirements and specific test methods
EN 61800- -1 Adjustable speed electrical power drive systems
Part -1: Safety requirements - Electrical, thermal and energy
EN 61800- -2 Adjustable speed electrical power drive systems
Part -2: Safety requirements - Functional
EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and
risk reduction
EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems
Part 1: General principles for design
EN ISO 13849-2 Safety of machinery - Safety-related parts of control systems
Part 2: Validation
More standards to be respected by the user:
EN 74 Safety of machinery - Two-hand control devices
EN 1088 Safety of machinery - Interlocking devices associated with guards
EN ISO 138 0 Safety of machinery - Emergency stop
Mounting Instructions „Servo drives ARS 2100 SE“ Version .0
Page 10 Safety notes for electrical drives and controllers
2.4.2 Safety notes for assembly and maintenance
The appropriate DIN, VDE, EN and IEC regulations as well as all national and local safety regulations and
rules for the prevention of accidents apply for the assembly and maintenance of the system. The plant
engineer or the operator is responsible for compliance with these regulations:
The servo drive must only be operated, maintained and/or repaired by personnel trained
and qualified for working on or with electrical devices.
Prevention of accidents, injuries and/or damages:
Additionally secure vertical axes against falling down or lowering after the motor has
been switched off, for example by means of:
Mechanical locking of the vertical axle,
External braking, catching or clamping devices or
Sufficient balancing of the axle
The motor holding brake supplied by default or an external motor holding brake driven by
the servo drive alone is not suitable for personal protection!
Keep the electrical equipment voltage-free using the main switch and protect it from
being switched on again until the DC bus circuit is discharged, in the case of:
Maintenance and repair work
Cleaning
long machine shutdowns
Prior to carrying out maintenance work make sure that the power supply has been turned
off, locked and the DC bus circuit is discharged.
The external or internal brake resistor carries dangerous DC bus voltages during
operation of the servo drive and up to minutes thereafter. Contact may result in death
or serious personal injury. Wait for this time prior to performing any work on the affected
connections. Measure the voltages for your own protection. Contact with these high DC
bus circuit voltages may result in death or serious personal injury.
Be careful during the assembly. During the assembly and also later during operation of
the drive, make sure to prevent drill chips, metal dust or assembly parts (screws, nuts,
cable sections) from falling into the servo drive.
Also make sure that the external power supply of the servo drive (24 V) is switched off.
The DC bus circuit or the mains supply must always be switched off prior to switching off
the 24 V servo drive supply.
Mounting Instructions „Servo drives ARS 2100 SE“ Version .0
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