Meritor PB-02101 User manual

Issued 2/2003

Hydraulic Brake

Dayton • Quadraulic • Lucas • DCM

Catalog PB-02101

Strength • Power • Speed • Agility

MERITOR PARTS. RIGHT FROM THE START.

Table of Contents

Page

Quadraulic Disc Brake Applications……………………………………… 2

Quadraulic Disc Brake……………………………………………………

…

4 x 64mm Quadraulic Phenolic Piston…………………………………

…

4 x 70mm Quadraulic Phenolic Piston…………………………………

…

4 x 70mm Quadraulic Steel Piston M10 x 1.5 Inlet Port ………………

…

4 x 70mm Quadraulic Steel Piston 7/16-24 Inlet Port…………………

…

Meritor Hydraulic Disc Brake 2.18" Twin Piston………………………… 14

Meritor Hydraulic Disc Brake 2.50" Twin Piston………………………… 16

Meritor Hydraulic Disc Brake 2.88" Twin Piston………………………… 18

DCM Brake…………………………………………………………………

…

DCM Brake Shoes…………………………………………………………

…

DCM Brake Components…………………………………………………

…

Durapark Brake Assembly………………………………………………… 24

Durapark Park Cylinder……………………………………………………

…

Durapark Adjuster Cylinder………………………………………………

…

Durapark Alphabetical Parts Listing……………………………………… 30

Durapark Numerical Cross Reference…………………………………

…

Durapark Supersessions…………………………………………………

…

Numerical Parts List………………………………………………………

…

Inside Back Cover

BLUE BIRD BUS

MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC

AXLE TYPE MFG. SIZE NO. NO. PAD

FD965 10.7k FD ArvinMeritor D769 7636 KITD769AM

FF966/FF943 12k FD ArvinMeritor D769 7636 KITD769AM

S-15 Wide Track 15k RD ArvinMeritor D769 7636 KITD769AM

RS-19 L-Spindle 19k RD ArvinMeritor D769 7636 KITD769AM

RS-21 R-Spindle 21k RD ArvinMeritor D769 7636 KITD769AM

FREIGHTLINER/STERLING

MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC

AXLE TYPE MFG. SIZE NO. NO. PAD

FC-941 8k FD ArvinMeritor D769 7636 KITD769AM

FF-941 10k / 12k FD ArvinMeritor D769 7636 KITD769AM

RS-15 Track J1

Flange 13k / 15k RD ArvinMeritor D769 7636 KITD769AM

RS-17/19 L-Spindle

J1 Flange 17k / 19k RD ArvinMeritor D769 7636 KITD769AM

RS-21/23 R-Spindle

J1 Flange 21k / 23k RD ArvinMeritor D769 7636 KITD769AM

FORD

MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC

AXLE TYPE MFG. SIZE NO. NO. PAD

SIFCO 9k FD ArvinMeritor D769 7636 KITD769AM

RS-19 17.5k / 19k RD ArvinMeritor D769 7636 KITD769AM

RD ArvinMeritor D769 7636 KITD769AM

RS-21 21k / 23k RD ArvinMeritor D769 7636 KITD769AM

MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING LINED

AXLE TYPE MFG. SIZE NO. NO. SHOES

Ra Lucas Girlling 15" X 5" 542 4528A SMA2124528

Ra Lucas Girlling 15" X 6" 543 4504A SMA2124504

Ra Lucas Girlling 15" X 7" 544 4505A SMA2124505

GMC

MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC

AXLE TYPE MFG. SIZE NO. NO. PAD

FC-941 6k /8k FD ArvinMeritor D769 7636 KITD769AM

FF-941 10k / 12k FD ArvinMeritor D769 7636 KITD769AM

Dana/Eaton 15k RD ArvinMeritor D769 7636 KITD769AM

Dana/Eaton 17.9k RD ArvinMeritor D769 7636 KITD769AM

Dana/Eaton 19k RD ArvinMeritor D769 7636 KITD769AM

Dana/Eaton 21k RD ArvinMeritor D769 7636 KITD769AM

THOMAS BUILT BUS

MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC

AXLE TYPE MFG. SIZE NO. NO. PAD

Westport 10k / 12k FD ArvinMeritor D769 7636 KITD769AM

J-190-S (5.022 offset)

19k RD ArvinMeritor D769 7636 KITD769AM

QUADRAULIC DISC BRAKE APPLICATIONS

BLUE BIRD BUS

CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER

HWD. KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON

R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334

R4011729 70mm 60450469 60450468 R4011730 60050334

R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334

FREIGHTLINER/STERLING

CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER

HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON

R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511

R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334

R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511

R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334

R4011729 23-123574-004 70mm 60450469 60450468 R4011730 60050334

FORD

CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER

HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON

R4011729 23-123527-002 70mm 60450469 60450468 R4011730 60050334

R4011729 23-123498-002 70mm 60450469 60450468 R4011730 60050334

R4011729 64mm 60450474 60450473 R4011731 R4011511

R4011729 23-123498-002 70mm 60450469 60450468 R4011730 60050334

SPRING CYLINDER WHEEL CYL. WHEEL CYL. REPAIR

KIT DRUM BORE SIZE LEFT RIGHT KIT PISTON

R407969 N/A 1-3/4" 201179 (EXP) 201180 (EXP) R415489

R407969 N/A 1-3/4" 201183 (Forward) 201184 (Forward) R415489

R407969 N/A 1-5/8" 201179 (EXP) 201180 (EXP) R415488

R407969 N/A 1-5/8" 201183 (Forward) 201184 (Forward) R415488

R407969 N/A 1-3/4" 201179 (EXP) 201180 (EXP) R415489

R407969 N/A 1-3/4" 201183 (Forward) 201184 (Forward) R415489

GMC

CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER

HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON

R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511

R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334

R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511

R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334

R4011729 23-123574-004 70mm 60450469 60450468 R4011730 60050334

THOMAS BUILT BUS

CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER

HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON

R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334

QUADRAULIC DISC BRAKE APPLICATIONS

CALIPER KITS/PISTON/ DESCRIPTION BILL OF MATERIAL

PART NO. PAD NO.

4 x 64mm QUADRAULIC DISC BRAKE

60450474 L/H 64 mm Phenolic Piston Caliper

7/16"-24 NS - 2B inlet port

60450474001 L/H 64 mm Phenolic Piston Caliper

7/16"-24 NS - 2B inlet port / incl. disc pads

60450473 R/H 64 mm Phenolic Piston Caliper

7/16"-24 NS - 2B inlet port

60450473001 R/H 64 mm Phenolic Piston Caliper

7/16"-24 NS - 2B inlet port / incl. disc pads

R4011729 Hardware Kit 1) 69160483 anti-rattle spring

1) 69310804 bolt for anti-rattle spring

2) 69330709 lining spacer

2) 69310814 lining spacer bolt

R4011731 Boot and Seal Kit 4) 69340647 boot

4) 69170343 seal

R4011511 Phenolic Caliper Piston and Shield 1) 69260551 piston

1) 69330719 shield

KITD769AM Disc Pad Set without wear sensors 4) 69240836 disc pad without wear

sensors

KITD769GM Disc pad set with wear sensors 2) 69240836 disc pad without wear

sensors

2) 69240833 disc pad with wear sensors

69540212 Bleeder Screw

69530525 Cross Over Tube

4 x 70mm QUADRAULIC DISC BRAKE

60450469 L/H 70 mm Phenolic Piston Caliper

7/16"-24 NS - 2B inlet port

60450469002 L/H 70 mm Phenolic Piston Caliper

7/16"-24 NS - 2B inlet port / incl. disc pads

60450468 R/H 70 mm Phenolic Piston Caliper

7/16"-24 NS - 28 inlet port

60450468002 R/H 70 mm Phenolic Piston Caliper

7/16"-24 NS - 28 inlet port / incl. disc pads

R4011729 Hardware kit 1) 69160483 anti-rattle spring

1) 69310804 bolt for anti-rattle spring

2) 69330709 lining spacer

2) 69310814 lining spacer bolt

R4011730 Boot and Seal Kit 4) 69340646 boot

4) 69170337 seal

60050334 Phenolic Caliper Piston and Shield 1) 69260548 piston

1) 69330717 shield

KITD769AM Disc Pad Set without wear sensors 4) 69240836 disc pad without wear

KITD769GM Disc pad set with wear sensors 2) 69240836 disc pad without wear

sensors

2) 69240833 disc pad with wear sensors

69540212 Bleeder Screw

69530525 Cross Over Tube

60050321 L/H 70 mm Steel Piston Caliper

M10 x 1.5 inlet port

60450455 L/H 70 mm Steel Piston Caliper

M10 x 1.5 inlet port / incl. disc pads

QUADRAULIC DISC BRAKE

CALIPER KITS/PISTON/ DESCRIPTION BILL OF MATERIAL

PART NO. PAD NO.

4 x 70mm QUADRAULIC DISC BRAKE (cont.)

60050320 R/H 70 mm Steel Piston Caliper

M10 x 1.5 inlet port

60450454 R/H 70 mm Steel Piston Caliper

M10 x 1.5 inlet port / incl. disc pads

R4011121 Hardware Kit 1) 69160483 anti-rattle spring

1) 69310804 bolt for anti-rattle spring

2) 69330709 lining spacer

2) 69310803 lining spacer bolt

R4011120 Boot and Seal Kit 4) 69340642 boot

4) 69170337 seal

4) 69330714 boot shield

69270814 Steel Caliper Piston 1) 69270814 piston

60050315 Steel Caliper Piston Kit 4) 69270814 piston

4) 69340642 boot

4) 69170337 seal

4) 69330714 boot shield

60050314 Disc Pad Set 4) 69240836 disc pads

69540212 Bleeder Screw

69530524 Cross Over Tube

60050313 L/H 70 mm Steel Piston Caliper

7/16"-24 NS - 2B inlet port / incl. disc pads

60050312 R/H 70 mm Steel Piston Caliper

7/16"-24 NS - 2B inlet port / incl. disc pads

R4011121 Hardware Kit 1) 69160483 anti-rattle spring

1) 69310804 bolt for anti-rattle spring

2) 69330709 lining spacer

2) 69310803 lining spacer bolt

R4011120 Boot and Seal Kit 4) 69340642 boot

4) 69170337 seal

4) 69330714 boot shield

69270814 Steel Caliper Piston 1) 69270814 piston

60050315 Steel Caliper Piston Kit 4) 69270814 piston

4) 69340642 boot

4) 69170337 seal

4) 69330714 boot shield

60050314 Disc Pad Set 4) 69240836 disc pads

69540212 Bleeder Screw

69530524 Cross Over Tube

FP7636D769 Disc Pad Kit

QUADRAULIC DISC BRAKE

HARDWARE KIT PART NO.

Services One Wheel

R4011729 Includes:

1 69160483 (Anti-Rattle Spring)

1 69310804 (Bolt Anti-Rattle)

2 69330709 (Lining Spacer)

2 69310814 (Lining Spacer Bolt)

BOOT AND SEAL KIT

R4011731 4 69340647 (Boot)

(64mm) 4 69170343 (Seal)

CALIPER PISTON

R4011511 1 69260551 (Piston)

(64mm) 1 69330719 (Heat Shield)

Phenolic

OUTER AND INNER BRAKE PAD

KITD769AM 4 69240836

KITD769GM 2 69240836

2 69240833 With wear sensors

FP7636D769 Generic Disc Pad Kit

DESCRIPTION

QUADRAULIC DISC BRAKE

HARDWARE KIT PART NO.

Services One Wheel

R4011729 Includes:

1 69160483 (Anti-Rattle Spring)

1 69310804 (Bolt Anti-Rattle)

2 69330709 (Lining Spacer)

2 69310814 (Lining Spacer Bolt)

BOOT AND SEAL KIT

R4011730 4 69340646 (Boot)

(70mm) 4 69170337 (Seal)

CALIPER PISTON

60050334 1 69260548 (Piston)

(70mm) 1 69330717 (Heat Shield)

Phenolic

OUTER AND INNER BRAKE PAD

KITD769AM 4 69240836

KITD769GM 2 69240836

2 69240833 With wear sensors

FP7636D769 Generic Disc Pad Kit

DESCRIPTION

QUADRAULIC DISC BRAKE

This manual suits for next models

181

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