Megamoto MM-B212 PRO User manual

MM-B212 PRO

ASSEMBLY INSTRUCTIONS

READALLOFTHEINSTRUCTIONSBEFOREREMOVING

BIKEFROMTHESTEELSHIPPINGCRATEAND

ASSEMBLINGTHEBIKE.MAKESUREYOUUNDERSTAND

THEINSTRUCTIONSBEFOREYOUBEGIN.

MM-B212 PRO ASSEMBLY INSTRUCTIONS

WEARPROTECTIVEGLOVESWHENHANDLINGTHESTEELCRATE

UNPACKING

A. Afterremovingtheoutercarboard

box,removethePartsBoxbetween

the2frontforks.Openthepartsbox.

Locatetheaxlebolt,2spacers,and

nutthatsecurethe2frontforksto

thetopofthesteelshippingcrate.

Cuttheziptiethatsecuresthefront

brakecalipertotheaxlebolt.

Removethenut,2spacersandaxle

boltandplaceinthePartsBox.

B. Slideeachforkoutofthefork

supportsonthetopofthesteelcrate.

(Pictureshowsuppercrateremoved

forclarity.)

AxleBolt

2Spacers

Nut

C. Placetheforksonasoftsurfacelike

atowelormovingblanketalongwith

thepartsinthePartsBox.

Steeltubesthatholdtheforks

PARTSBOX

MM-B212 PRO ASSEMBLY INSTRUCTIONS

UNPACKING

WEARPROTECTIVEGLOVESWHENHANDLINGTHESTEELCRATE

D)Removethe6nutsandbolts

thatsecurethetopofthesteel

shippingcrateandliftoffand

discardthetop.

Topsteelshippingcrate

E)Removethe18nutsandbolts

thatsecuretheverticalandangled

steelcratesupportsandremove

thesupportsanddiscard.Remove

thefrontwheel/tireassembly.Cut

andremovethe2steelwiresthat

securethefrontoftheminibike

frametothebottomofthesteel

shippingcrate.

Verticalandangledsupports

Cutthe2wiresonthe

frontoftheminibike

F)Leavethe2rearsteelwires

thatsecuretheminibiketothe

bottomofthesteelshippingcrate.

Thesewillhelptosecurethebike

untilyouhavecompletedthe

assembly.

Donotcutthe2wiresat

therearoftheminibike

untilassemblyiscomplete.

MM-B212 PRO ASSEMBLY INSTRUCTIONS

UNPACKING

WEARPROTECTIVEGLOVESWHENHANDLINGTHESTEELCRATE

G)Cutthe2ziptiesand1stringthat

securethehandlebarassemblytothe

topoftheminibikeframe.Removethe

bubblewrap.

H)Movethefrontbrakecalipertothe

leftofthebikeandletithangthere.

I)Cutthetiesthatsecurethefront

fender,locatedontopoftherear

wheel.Removethebubblewrap.

Removethefrontwheel.Sortthe

partsandarrangethemasshownin

thenext2pagestomakeassembly

easier.

FRONTFORK,UPPERFORKPLATE,andFRONTNUMBERPLATE

1) FRONTFORKASSEMBLY

RIGHT(1PC)1A)FRONTFORK

ASSEMBLYLEFT(1PC)

2) AXLENUT(1PC)

3) AXLESPACERS(2PCS)

4) FRONTAXLE(1PC)

5) FORKBOLTS(2PCS)

6) STEERINGSTEMNUT(1PC)

7) STEERINGSTEMFLAT

WASHER(1PC)

8) UPPERFORKPLATE

9) FRONTWHEELASSEMBLY

PARTS:

MM-B212 PRO ASSEMBLY INSTRUCTIONS

234

FORKS,AXLE,UPPERFORKPLATE

1A

FRONTFENDER

10) FRONTFENDERwithMOUNTINGBRACKET(1PC)

11) FRONTFENDERNUTS(2PCS)

12) FRONTFENDERBOLTS(2PCS)

13) HEADLIGHTASSEMBLYWITHMOUNTING

BRACKET(1PC)

PARTS:

MM-B212 PRO ASSEMBLY INSTRUCTIONS

11 12

FRONTFORK:

MM-B212 PRO ASSEMBLY INSTRUCTIONS

1)Afterremovingalloftheties

andwrappingthatsecurethe

handlebarandfrontfork,restthe

handlebaroverthelowerfork

plate.Keepthethrottleand

switchontheright,(asseenwhen

seatedonthebike).Makesure

nottotwistthewires,cable,and

hoses.Thefrontbrakecaliper

shouldhangonthehoseonthe

leftofthebikewiththehoseover

thebackofthelowerforkplate

2)Placetheupperforkplateover

thesteeringstem.

3)Placethesteeringstemflat

washeroverthesteeringstem.

LOWERFORK

PLATE

FrontBrake

Hose

STEERINGSTEM

FRONTFORK:

MM-B212 PRO ASSEMBLY INSTRUCTIONS

4) Installthesteeringstemnut

ontothesteeringstemand

handtighten.

5) Installthechromeendof

theleftforkintothelower

forkplateandpushitup

untilitreachestheupper

forkplate.Theleftforkhas

thetwobrakecaliper

mountingholes.

6) Lineupthetopofthefork

withtheholeintheupper

forkplate.

7) Installtheupperforkbolt

andtightenbyhand.

FRONTFORK:

MM-B212 PRO ASSEMBLY INSTRUCTIONS

88)Installtheforkandupper

forkboltontheotherside

andhandtighten.

9)Tightenthetwoupperfork

boltsecurely.(34N.m/25

ft.lb.)

10)Placethefontbrake

hosewiththerubber

sleeveintothehoseclipon

theleftboltofthelower

forkplate10A)Tightenthe

2forkpinchboltssecurely,

(12N.m/9ft.lb)

10A

MM-B212 PRO ASSEMBLY INSTRUCTIONS

HANDLEBAR

12)Flipthehandlebarback

andinserttheboltsonthe

bottomofthehandlebar

clampsintothe2holesinthe

topforkplate.

13)Makesurethewires,

cable,andhosearelocated

infrontoftheupperfork

plateandthattheyarenot

twistedtogether.Makesure

thecablesandhosesare

routedasshown.

11)Tightenthesteeringstem

nutsecurely.(54N.m/40

ft.lb.)

Table of contents

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