Medema Mini Crosser M joy User manual

User Manual

Mini Crosser M joy

P9-0158-B ver. 1.0.2 - July 2012 GB

medemagroup

ser Manual

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rosser M

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User guide P9-0158-B 2 of 48 Version 1.0.2/2011

Medema Production A/S

Serial number: ___-______________-______-_______

Delivery date: ________________ Year 20______

This vehicle was supplied by: Date: /

User guide P9-0158-B 3 of 48 Version 1.0.2/2012

Medema Production A/S

Contents

Symbols.................................................................................. 4

Warning!................................................................................. 4

Contagion!.............................................................................. 4

Introduction............................................................................ 5

Declaration of conformity..................................................... 6

Designations.......................................................................... 7

Joystick parts ........................................................................ 8

Using the G90T and G90A .................................................... 9

Safety check Joystick........................................................... 10

General care and maintenance ............................................ 11

Insurance................................................................................ 12

Preparations / Adjustments prior to use............................. 13

Electric seat adjustment....................................................... 14

Seat rotation........................................................................... 15

Serial number......................................................................... 16

Driving the Mini Crosser M Joy ........................................... 17

Speciﬁc driving situations.................................................... 22

Anti-tilt wheels / stabilisers.................................................. 24

Batteries................................................................................. 25

Charging................................................................................. 25

Battery disposal..................................................................... 27

Storage................................................................................... 27

Cleaning ................................................................................. 27

Changing the wheels............................................................. 28

Fuses...................................................................................... 29

Brakes..................................................................................... 30

Disengagement...................................................................... 31

Transporting by motor vehicle............................................. 31

Securing to vehicle ﬂoor with belts..................................... 32

Transporting by plane........................................................... 35

Towing.................................................................................... 35

Dimensioned drawing, Mini Crosser M Joy 4W.................. 36

Introduction to seats - Ergo Standard................................. 37

Introduction to seats - Mando.............................................. 39

Troubleshooting .................................................................... 40

Troubleshooting the Dynamic.............................................. 41

Programming......................................................................... 43

Technical data........................................................................ 43

International addresses........................................................ 46

User guide P9-0158-B 4 of 48 Version 1.0.2/2011

Medema Production A/S

Symbols

Used in the manual to indicate sections describing situations

where extra care is required owing to the risk of personal injury.

Used to indicate sections on electromagnetic compatibility

(EMC).

Warning!

For safety reasons the vehicle must not be lent to persons who

are not completely familiar with it. The vehicle is designed for

one person only.

The Mini Crosser MJoy has been designed for users weighing

max. 150 kg.

Joystick

The joystick control box must not be exposed to extremes

of temperature or kept in a damp environment for extended

periods.

The joystick control box must not be subjected to heavy knocks.

Do not switch off the control box while driving, except in an

emergency, as this may damage the electronics.

For cleaning, use a damp cloth with slightly soapy water.

Do NOT allow any water or moisture to enter the control box.

Contagion!

Note!

The tires can sometimes rub off on ﬂoor coverings, particularly

linoleum. Medema Production assumes no responsibility in

case of contagion.

To prevent this, we recommend that you protect delicate ﬂoors

with some sort of driving surface.

User guide P9-0158-B 5 of 48 Version 1.0.2/2012

Medema Production A/S

Introduction

Congratulations on your new Mini Crosser MJoy electric

mobility scooter.

You have now taken possession of an electric mobility scooter

developed for outdoor driving by active users. It is what is

called a Class C vehicle in accordance with the European

classiﬁcation of electric scooters.

For optimum enjoyment of this vehicle - and to avoid

breakdowns and accidents - we recommend that you read this

User Manual carefully. As a new user, you should pay particular

attention to the section entitled “Driving the Mini Crosser MJoy”.

The Mini Crosser M

Joy is designed for safe travel for at least 10

years, up to a max. of 5,000 hours, provided it is serviced and

safety-checked every year, corresponding to 500 hours of operation.

The service must be carried out by an authorised workshop.

IMPORTANT! For safety reasons it is of the utmost importance

that service and safety check intervals are complied with, as

this minimises the risk of brake failure and short-circuits in the

wiring, which could generate heat and cause a ﬁre.

We offer a wide range of accessories for the Mini Crosser

MJoy that can make everyday life easier for you. You are

always welcome to contact us for further information on special

accessories and adaptations.

Medema Production A/S is not responsible for any damage

or injuries caused by inappropriate or unsafe use of the Mini

Crosser MJoy.

If you have any further questions about the Mini Crosser MJoy

or this User Manual, you are always welcome to get in touch.

Our contact details are as follows:

Medema Production A/S

Tel: +45 7010 2054

Email: info@minicrosser.com

Internet: www.minicrosser.dk

NB: Errors and omissions excepted. We reserve the right to

update this manual as required.

User guide P9-0158-B 6 of 48 Version 1.0.2/2011

Medema Production A/S

Declaration of conformity

Medema Production A/S hereby declares that:

Machine: Mini Crosser

Use: (Prescribed use in

User Manual)

Model No: MJoy

Complies with the Medical Device Directive 93/42/EEC

The product is made in accordance with the harmonized

standard EN 12184 - Electrically powered wheelchairs, scooters

and their chargers.

The product is risk analysed in accordance with the harmonized

standard DS/EN ISO 14971:2007-04-10 2. edition - Medical

devices - Application of risk management to medical devices.

The Mini Crosser can, for a fee, be taken to the nearest

dealer for disposal in accordance with current environmental

regulations.

Manufacturer: Medema Production A/S

Address: Enggårdvej 7, DK-7400 Herning

Tel./Fax +45 7010 2054 +45 9716 8582

Date: 12.04.2010 Signature: _____________________

User guide P9-0158-B 7 of 48 Version 1.0.2/2012

Medema Production A/S

Designations

The following designations refers to the explanation later in the

instruction book.

JoystickControl panel

Headrest (not shown)

(Extra)

Thermal fuse

Disengagement lever

Seat rotation

Release handle

forw. / backw.

Eye for restraints

Indicator

lights

Finger screw

Charging

socket

Serial number on

vehicle.

Eye for

restraints

Handbrake

User guide P9-0158-B 8 of 48 Version 1.0.2/2011

Medema Production A/S

Joystick parts

Dynamic G90T Dynamic G90A

1A Start/stop button (push button) 1 Start/stop button

1B Start/stop button (toggle switch) 2 Display

2 Display 3 Select program

3 Gear down/up 4 Display for seat functions (not

available)

4 Display for seat functions (not

available) 5 Battery indicator

5 Battery indicator 6 Magnetic lock

6 Magnetic lock 7 Horn

7 Horn 8 Joystick

8 Joystick 9 Lights, hazard warning lights

and indicators

9 Light, hazard warning lights and

indicators 10 Indicator left/lights

10 Select seat function (toggle

switch) (not available) 11 Indicator right/hazard warning

lights.

Extra locking system:

Mini Crosser has besides start / stop (I / O button) an additional

locking system to ensure unauthorized use of vehicle, in the

form of a small magnetic key that comes with a keychain.

Keep magnetic key to the key icon on the joystick, you will hear

a signal, and after a few seconds the scooter can not run. Turn

the scooter on now (I / O button), a single red lamp is lit. When

you want to use the scooter again, hold the magnetic key back

to the key symbol, and now you can drive again.

Should you lose the magnetic key, any magnet can be used.

User guide P9-0158-B 9 of 48 Version 1.0.2/2012

Medema Production A/S

Using the G90T and G90A

Speed selection with G90T Speed selection with G90A

1 To start the scooter:

Press button 1A or use toggle

switch 1B

Wait for the battery indicator to

stabilise (3-5 seconds)

1 To start the scooter:

Press button 1 and wait for the

battery indicator to stabilise (3-5

seconds)

2 Select the maximum speed:

Keep pressing button 3 or

toggle switch 10 to change the

numbers between 1, 2, 3, 4 and

5. 1 is the lowest speed and 5

is the highest. (This may vary.

Some scooters have a maximum

speed of 3).

2 Select the maximum speed:

Keep pressing button 3 to

change the numbers between

1, 2, 3, 4 and 5 on the display.

Select the speed you want. 1 is

the lowest speed and 5 is the

highest.

Driving Driving

1 Start driving by moving the

joystick in the direction you want

to travel. The speed depends

on how far forward you push

the joystick. To brake, return the

joystick to the starting position in

the centre.

1 Start driving by moving the

joystick in the direction you want

to travel. The speed depends

on how far forward you push

the joystick. To brake, return the

joystick to the starting position in

the centre.

2 It is important to check the

battery indicator regularly to

prevent the scooter stopping

because of ﬂat batteries.

2 It is important to check the

battery indicator regularly to

prevent the scooter stopping

because of ﬂat batteries.

Note!

If you are driving on a sloping surface with poor grip, e.g. gravel

or snow, it is important to brake gently to avoid losing control

of the scooter. To brake gently: move the joystick to the central

position SLOWLY.

User guide P9-0158-B 10 of 48 Version 1.0.2/2011

Medema Production A/S

Safety check Joystick

Daily safety check:

The electronic system has an integrated safety check which

runs up to 100 times per minute. To supplement this check, you

should carry out the following regular checks.

• Switch off the electronic system (no lights in the display)

• Check if the joystick is bent

• Check if the joystick is damaged in any other way

• Check that it returns to the central position when you release it

If the check reveals any problems, contact a competent service

engineer before using the scooter again.

Weekly safety check:

Parking brake: This test must be carried out on a ﬂat surface

with at least one metre of free space around the scooter.

• Start the scooter and slowly move the joystick forward. There is a

clicking sound. (The scooter may start to move in this setting).

• Immediately release the joystick and listen for the clicking sound,

which should occur within one second.

Repeat in all directions.

• Check that the rubber bellows around the joystick is intact. This

is important, as the bellows prevent moisture getting into the

electronic system.

• Check that the control box is properly secured.

If the check reveals any problems, contact a competent service

engineer before using the scooter again.

Monthly check

Check the tyre pressure at least once a month. It should be 2.8

bar.

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