MCi J4500 User manual
TABLE OF CONTENTS
1--Introduction 1..............................................
2--Daily Inspections 5.........................................
3--Switches, Warning Lights and Gauges 9.....................
4--Steering Column and Floor-Mounted Controls 25..............
5--Operating Features 29.......................................
6--Wheelchair Lift 31...........................................
7--Engine Operation, Fuel and Exhaust 39.......................
8--Transmission Operation 43...................................
9--Emergency Conditions 47....................................
10--Heating and Air Conditioning (HVAC) 55.....................
11--Audio and Video Systems 57................................
12--Service and Maintenance 63.................................
13--Specifications 73...........................................
14--Diagnostic Codes 77........................................
15--Index 85...................................................
16--Figure Index 90.............................................
1June 2016
1 - INTRODUCTION
Typical illustrations may be used, therefore
minor illustration differences may exist when
compared to actual parts or other
publications
COACH APPLICABILITY
This manual supports the MCI J4500 Coach.
TO THE DRIVER
This manual has been prepared to provide you with the
information you need to operate the MCI J4500 Series
Coach.
The specifications and information throughout this
manual are subject to change without notice.
Report immediately any problem or
malfunction that interferes with the operation
of the coach, particularly if safety may be
affected.
The term “Optional” in this manual pertains to all
equipment and features other than basic.
MCI SERVICE NUMBER: 1-800-241-2947
This manual is a permanent part of this vehicle.
It must stay with the coach if the coach is sold.
PUBLICATION DATE: June 2016
EFFECTIVE WITH UNIT NUMBER 67758
MCI PUBLICATION PART #.: 03-26-1426
CERTIFICATION PLATE
The certification plate ( Figure 1 ) is affixed beside the
driver's seat base, and certifies compliance with all
applicable Federal Motor Vehicle Safety Standards in
effect on the date of manufacture. It also lists the date
the coach was built, the GVWR, GAWR's, rim size, tire
pressures, coach model and coach serial number.
EMISSION CONTROL INFORMATION
DECAL
The emission control decal is affixed directly below the
certification plate shown in Figure 1.
Figure 1.
COACH NAMEPLATE
The nameplate ( Figure 2 ) is mounted in the engine
compartment at the rear of the coach. The vehicle
identification number (VIN), model year and date of
manufacture are shown on this plate.
Figure 2.
June 20162
VEHICLE IDENTIFICATION NUMBER (VIN)
The nameplate and the certification plate both contain
the seventeen-character vehicle identification number
(VIN).The numbers correspond to the items in the
following list.
1. The first three characters identify the
manufacturing company:
1M8 = MCI Inc. (U.S.)
2MG = MCI Ltd. (Canada)
2. The fourth character identifies the coach model:
3 = J4500 Intercity
3. The fifth character identifies the series:
J = J-Series
4. The sixth character identifies the type of coach:
M = Intercity (MCI)
P = Incomplete Vehicle
5. The seventh character identifies the type of
engine:
B = Cummins ISX
8 = Detroit Diesel DD16
6. The eighth character identifies the type of
brakes:
A = Air Brake Intercity
7. The ninth character is the check number.
8. The tenth character identifies the year:
H = 2017
9. The eleventh character identifies the
manufacturing location:
W = Winnipeg, Manitoba
10. The twelfth through seventeenth characters is
the coach's unit number.
3June 2016
Figure 3. Driver’s Area
1. Instrument Panel
• System Gauges
• LH Tell-tale Cluster
• RH Tell-tale Cluster
• Driver’s Vents
2. Lower, LH Console
• Cup Holder
• Headlight Switch
• Mirror Controls
• Pushbutton Shift Selector
• Switches
• Wheelchair Master Switch ( Optional )
• 12 Volt Power Source
• Anti-Slip Pad
• Emergency Park Brake Release
• Front Service Compartment Door
Release
3. LH Switch Panel
• Driver’s Fan Control
• Driver’s Heat Control
• Micromate Control Panel
• Switches
4. RH Switch Panel
• Switches
• Audio and Video System Controls
5. Steering Column
• Steering Wheel with Switch Pods
• Electric Horn
• Smart Stick Control, featuring Turn
Signals, Air Horn, Headlamp Dimmer,
Windshield Wipers and Washer
• Tilt and Telescoping Control Lever
6. Entrance Door Override Valve
7. Amerex Fire Suppresion System Manual Fire
Button
8. Microphone Receptacle
9. Certification and Emission Control Plate
1
2
3
4
5
6
78
9
June 20164
THIS PAGE INTENTIONALLY LEFT BLANK
5June 2016
2 - DAILY INSPECTIONS
The following checks are in addition to the Federal Motor Carrier Safety Administration requirements,
not instead of them.
EXTERIOR INSPECTION
1. Ensure that all windows, mirrors and lights are
clean and unobstructed.
2. Ensure that all side windows are closed.
A protrusion of 1/4” ( 6mm ) or more indicates
that a window in not properly latched.
3. Check that the coach exterior is clear of debris,
and that all service doors are secure.
4. Check the tire pressure and inspect the tires for
damage. Check that the wheel nuts are tight
and inspect the wheels for damage.
5. Look under the coach for fluid leaks, animals or
obstructions. Check behind the coach.
6. Check the engine oil level, coolant level,
condition of belts and power steering fluid level.
7. Check the engine compartment to ensure that
there are no loose or unsecured objects.
8. Check the windshield washer reservoir and fill if
required.
9. Ensure that the engine compartment remote
control box ENGINE ENABLE switch is ON and
the STARTER CONTROL switch is set to
FRONT.
10. Turn ON the main electrical switch.
11. Press the Step-well light switch to the ON
position.
Before starting ensure that the fast idle is OFF
and the parking brake is applied. Ensure that
there is ample distance ahead of and behind
the coach in case it moves unexpectedly
during starting.
DO NOT rev the engine while starting.
INTERIOR COMPONENTS CHECKLIST
1. Ensure that the door(s), hatches and
emergency exit windows open, close, seal and
latch properly.
2. Check the brake pedal and linkage for any
obstruction that may prevent the brake from
being applied or completely releasing.
3. Ensure that the parcel rack doors are latched.
4. Inspect the seats and floor for debris. Clean if
necessary.
5. Ensure that the interior and step-well lights
work.
6. Ensure that the lavatory door, windows and
wheelchair access door ( if equipped ) are
closed and latched.
7. Ensure that emergency equipment and
contents are in place and properly stowed.
8. Activate the entertainment control module and
verify the operation of the driver's and cordless
microphones ( if equipped ). Adjust output
volume if necessary.
June 20166
The following checks are in addition to the Federal Motor Carrier Safety Administration requirements,
not instead of them.
OPERATIONAL CHECKLIST
1. While the engine is running, look for oil or
coolant leaks and listen for air leaks.
2. While the engine is running, check the
alternator lights on the remote control box in the
engine compartment. The lights should be OFF.
Be very careful when the engine is running
and the engine door is open.
If it is necessary to have the engine running
for certain inspections or checks, keep a safe
distance from moving belts, pulleys, shafts or
fans.
Keep hands and limbs away from moving
belts and pulleys and also hot areas such as
exhaust and turbocharger components and
coolant lines.
Do not wear loose, baggy or frayed clothing
when working near any moving parts such as
pulleys, belts, shafts or fans.
3. Close and secure all baggage and service
doors.
4. Ensure that all exterior lights are working.
5. If the coach is equipped with a wheelchair lift,
check the lift operation. For more information
refer to the vendor manual.
6. After the HVAC system has stabilized ( 10 to 15
minutes ), listen for abnormal noises in the
compressor and fan motors; check the
compressor oil level and check the refrigerant
level. Ensure that the self-test has been
performed successfully and that there are no
errors or alarms indicated.
7. Position the inside and outside mirrors, adjust
the driver's seat and fasten the seat belt.
8. Ensure that the tilt steering column is locked.
9. Ensure that the defroster, heater, horn,
windshield wipers and washers all function.
Do not move the coach until the front and rear
air gauges both read at least 100 psi.
10. Apply the service brakes, release the park
brake, then release the service brakes.
11. Apply and hold the brakes and observe the
pressure drop. It should not drop by more than
3 psi in 1 minute.
12. Move the coach slowly and bring it to a stop to
ensure that the brakes stop and hold the coach.
13. Ensure that brake pedal operation feels normal.
14. Ensure that all gauges stay in normal range.
15. Move the coach a short distance at low speed
and check the steering. Ensure that the coach
is under full control and handling properly. The
steering wheel must turn smoothly without any
unusual noises.
7June 2016
DRIVER'S SEAT BELT
Driver's Seat Belt Adjustment
Using the restraint system can lessen the
severity of injury in an accident or sudden
maneuver.
While seated straight and well back into the seat,
adjust the belt as necessary.
To unfasten the belt, push the release button.
If a belt jams, you may be able to release it by
working the belt in and out until the belt rewinds far
enough to unlock. If the belt remains jammed or
other restraint system parts do not work properly,
report the condition to service personnel promptly.
Seat Belt Inspection
Every 30 days, check the belt, buckle, latch plate,
retractor and guide loops for proper operation.
Check for loose or damaged parts. Keep sharp
edges and sharp objects away from belts and other
parts of the restraint system.
Keep the belts clean and dry. Replace belts if the
webbing appears frayed, cut or damaged. Replace
belts that have been involved in an accident. Have
parts replaced if there are any questions as to their
condition. Clean seat belts with mild soap and
lukewarm water only; do not bleach or dye.
MIRRORS
Inside Rear-view Mirrors ( Optional )
The inside rear-view mirrors can be manually
adjusted up, down or sideways.
Exterior Rear-view Mirrors
Exterior mirrors have separate upper and lower
segments. The convex upper portion is for wide-
angle view.
Adjust the exterior mirrors so that you can see the
side of the coach in part of the mirror. This helps
determine the relationship of the coach to objects
seen in the mirror.
The roadside and curbside mirror controls are on
the lower LH console switch panel. Use the switch
in the center of each mirror control to select the
upper or lower mirror. Move the switch to the left to
adjust the lower mirror and to the right to adjust the
upper mirror.
Defrost the mirrors using the mirror heat switch
located below the mirror controls.
June 20168
PRE-TRIP INSPECTION,
INTERIOR / EXTERIOR LIGHTING
Before the Pre-Trip Inspection function is
enabled, these functions must be met:
• Position the Master Power switch to the
“ON” position,
• Select “NEUTRAL” on the transmission
Shift Pad selector,
• Set the Park Brake,
• Position the Reading Light test switch to
the “ON” position.
• Apply and hold a service brake
application of 60 psi,
Only after these conditions are met, the Pre-Trip
Inspection function is enabled, automatically activating
all interior / exterior coach lighting and dash tell-tale
lights and buzzer will activate for two (2) minutes.
The back-up lights do not illuminate during
the Pre-Trip Inspection.
The Pre-Trip Inspection function can be
canceled by positioning the Reading Light
test switch to “OFF”, or positioning the
Hazard switch to “ON”.
ANTI-THEFT PRECAUTIONS
1. Do not leave the coach unattended with the
engine running.
2. Park in a lighted spot when possible.
3. Fully close all windows and doors.
4. Keep valuable items out of sight.
5. Press the Step-well light switch to the OFF
position ( anti-theft feature ).
6. Lock out the battery disconnect switch
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