MasterCraft 054-1259-2 User manual

INSTRUCTION MANUAL

12V max* LITHIUM-ION

BATTERY PACK

054-1259-2

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12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2

If any parts are missing

or damaged, or if you

have any questions,

please call our toll-free

helpline at 1-800-689-

9928.

Read and understand this

instruction manual thoroughly

before using the product.

It contains important

information for your safety

as well as operating and

maintenance advice.

Keep this instruction manual

for future use. Should this

product be passed on to a

third party, then this instruction

manual must be included.

TABLE OF CONTENTS

TECHNICAL SPECIFICATIONS 3

SAFETY GUIDELINES 4–8

DESCRIPTION 9

OPERATING INSTRUCTIONS 10–11

MAINTENANCE 12–13

TROUBLESHOOTING 14

PARTS LIST 15

WARRANTY 16–18

12V max* LITHIUM-ION BATTERY PACK - 054-1259-2

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TECHNICAL SPECIFICATIONS

CHARGER INPUT 120 V 60 Hz AC only

BATTERY TYPE Lithium-Ion

BATTERY VOLTAGE 12V max* DC

BATTERY WEIGHT 7 oz

(0.2 kg)

OPTIMUM CHARGING

TEMPERATURE 0–40°C

(32–104°F)

*Maximum battery voltage without workload; with workload

nominal voltage is 10.8V.

SAFETY GUIDELINES

WARNING!

Safety symbols in this Instruction Manual are used to ﬂag

possible dangers. The safety symbols and their explanations

require your full understanding. The safety warnings do

not, by themselves, eliminate any danger, nor are they

substitutes for proper accident prevention measures.

WARNING!

This Safety Alert Symbol indicates caution, warning, or

danger. Failure to obey a safety warning can result in serious

injury to yourself or others. To reduce the risk of injury, ﬁre,

or electric shock, always follow the safety precautions.

Know your tool

To operate this tool, carefully read this Instruction Manual and

all labels afﬁxed to the battery pack before using. Keep this

Instruction Manual available for future reference.

Important

This tool should only be serviced by a qualiﬁed service technician.

For more information, call the Toll-free Helpline, at 1-800-689-9928.

Read all instructions thoroughly

Save these instructions

General power tool safety warnings

WARNING!

Read all safety warnings and instructions. Failure to

follow the warnings and instructions may result in

electric shock, ﬁre and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated

(corded) power tool or battery-operated (cordless) power tool.

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SAFETY GUIDELINES

Work area safety

• Keep your work area clean and well-lit. Cluttered

benches and dark areas invite accidents.

• Do not operate power tools in an explosive

environment, such as in the presence of ﬂammable

liquids, gases, or dust. Power tools create sparks that may

ignite the dust or fumes.

Electrical safety

WARNING!

To reduce the risk of electrocution, keep all

connections dry and off the ground.

• Do not expose power tools to rain or wet conditions. Water

entering a power tool will increase the risk of electric shock.

Use and care of battery-operated tools

• Recharge only using the charger speciﬁed by the

manufacturer. A charger that is suitable for one type

of battery pack may create a risk of ﬁre when used with

another battery pack.

• Only use power tools with speciﬁcally designated

battery packs. The use of any other battery packs may

create a risk of injury and ﬁre.

• When a battery pack is not in use, keep it away from

other metal objects like paper clips, coins, keys, nails,

screws, or other small metal objects that can make a

connection from one terminal to another. Shorting the

battery terminals together may cause burns or a ﬁre.

• Under abusive conditions, liquid may be ejected from the

battery; avoid contact. If contact accidentally occurs, ﬂush

with water. If liquid contacts eyes, seek additional medical help.

Liquid ejected from the battery may cause irritation or burns.

Safety guidelines for the battery pack

• Use this battery pack only with the charger listed.

BATTERY PACK CHARGER

054-1259-2 054-1260-6

• Know your power tool. Read the Instruction Manual

carefully. Learn the applications and limitations, as well as the

speciﬁc potential hazards related to this tool. Following this rule

will reduce the risk of electric shock, ﬁre or serious injury.

• Battery-operated tools do not have to be plugged

into an electrical outlet; therefore they are always in

operating condition. Be aware of possible hazards when

not using your battery-operated tool or when changing

accessories. Following this rule will reduce the risk of electric

shock, ﬁre or serious personal injury.

• Do not place battery-operated tools or their batteries

near ﬁre or heat. This will reduce the risk of explosion and

possibly injury.

• Do not crush, drop or damage the battery pack. Do not use a

battery pack or charger that has been dropped or that has received

a sharp blow. A damaged battery is subject to explosion. Properly

dispose of a dropped or damaged battery pack immediately.

• Batteries vent hydrogen gas and can explode in the presence

of a source of ignition, such as a pilot light. To reduce the risk

of serious personal injury, never use any cordless product in the

presence of an open ﬂame. An exploded battery can propel debris

and chemicals. If exposed, ﬂush with water immediately.

• Do not charge a battery-operated tool in a damp or wet

location. Following this rule will reduce the risk of electric shock.

• For best results, your battery-operated tool should be

charged in a location where the temperature is higher

than 0°C (32°F) but lower than 40°C (104°F). Do not

store outside or in a vehicle.

SAFETY GUIDELINES

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SAFETY GUIDELINES

• Under extreme usage or temperature conditions,

battery leakage may occur. If liquid comes into contact

with your skin, wash immediately with soap and water, then

neutralize using lemon juice or vinegar. If liquid gets in your

eyes, ﬂush them with clean water for at least 10 minutes,

then seek immediate medical attention. Following this rule

will reduce the risk of serious personal injury.

• Do not let gasoline, oils, petroleum-based products,

etc. come into contact with plastic parts. They contain

chemicals that can damage, weaken or destroy plastic.

• If battery pack is cracked or damaged, do not insert

into charger. Store battery pack in well ventilated, dry and

cool conditions and avoid direct sunlight and rain. Risk of ﬁre,

explosion, and burns. Do not disassemble, crush, heat above

100°C(212°F),or incinerate. Keep battery out of reach of children.

• Save these instructions. Refer to them frequently, and use

them to instruct others who may use this tool. If you lend this

tool to someone, also lend this instruction manual to prevent

misuse of the product and possible injury.

• The label on your tool may include the following symbols.

The symbols and their deﬁnitions are as follows:

V ..................... Volts

A ..................... Amperes

Hz ................... Hertz

W .................... Watts

min ................. Minutes

............... Alternating current

............. Direct current

n0................... No load speed

............... Class II Construction

…/min ........... Revolutions per minute

............... Grounding terminal

BPM ............... Beats per minute

.............. WARNING – To reduce the risk of injury,

user must read instruction manual.

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS. Failure

to follow all instructions listed below may result in

electric shock, ﬁre and/or serious personal injury.

Service

• Have your power tool serviced by a qualiﬁed repair

person, using only identical replacement parts. This

will ensure that the safety of the power tool is maintained.

Contents:

Battery Pack, Instruction Manual

WARNING!

Remove the battery pack from the package and

examine it carefully. Do not discard the carton or

any packaging material until all parts have been

examined.

WARNING!

If any part of the battery pack is missing or

damaged, do not attach the battery pack to the tool

until the part has been repaired or replaced. Failure

to heed this warning could result in serious injury.

SAFETY GUIDELINES

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Know your battery pack

No. Description No. Description

1 Electrical contacts 2 Battery release button

Before attempting to use this tool, become familiar with

all of its operating features and safety requirements. For

optimum performance and safety, read the following operating

instructions carefully before using.

WARNING!

Do not allow familiarity with the battery to cause

a lack of alertness. A fraction of a second of

carelessness is enough to cause severe injury.

DESCRIPTION

Cold weather operation

• This Lithium-Ion battery pack will provide optimal

performance in temperatures between 0°C (32°F) and 40°C

(104°F). When the battery pack is very cold, it may “pulse”

for the ﬁrst minute of use in order to warm itself. Put the

battery pack on a tool and use the tool in a light application.

After about a minute, the battery pack will have warmed

itself and will operate normally.

When to charge the battery pack

The Lithium-Ion battery pack can be charged at any time and

will not develop a “memory” when charged after only a partial

discharge. It is not necessary to run down the battery pack

charge before recharging. Remove the battery pack from the

tool when it is convenient for you and your job.

• You can “top-off” your battery pack’s charge before starting a

big job or a long period of use.

• Due to Lithium-Ion’s fade-free properties, the only time it is

necessary to charge the Lithium- Ion battery pack is when

the pack has reached the end of its charge. To signal the

end of charge, power to the tool will drop quickly. Charge the

battery pack as needed.

How to charge the

battery pack (ﬁg 1)

NOTE: This Lithium-Ion

battery pack is shipped

partially charged. Fully charge

the battery pack before using

it for the ﬁrst time.

A fully discharged battery pack will charge in about 30 minutes

at a temperature between 0°C (32°F) and 40°C (104°F).

fig 1

OPERATING INSTRUCTIONS

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• Charge the Lithium-Ion battery pack only with the correct

charger.

• Connect the charger to a power supply.

• Align the raised ribs of the battery pack with the slot in the

charger.

• Insert the battery pack into the charger.

• The charger will communicate with the battery pack to

evaluate the condition of the battery pack.

• The green light on the charger will ﬂash while the battery

pack is charging. After charging is complete, the green LED

on the charger will be on. A The ﬂickering red light indicates

a defective battery or bad connection between the battery

and the charger.

• If left on the charger, the battery pack will fully charge, but

will not overcharge.

Before each use:

• Inspect the battery.

• Check for damaged, missing, or worn parts.

• Check for loose screws, misalignment or binding of moving

parts, or any other condition that may affect the operation.

Batteries

The battery pack is equipped with Lithium-Ion rechargeable

batteries. The duration of use from each charge will depend on

the type of work performed.

The batteries in this tool have been designed to provide

maximum trouble-free life. Like all batteries, they will

eventually wear out. Do not disassemble the battery pack

or attempt to replace the batteries. Handling the batteries,

especially when wearing rings and jewellery, could result in a

serious burn.

In order to obtain the longest possible battery life, read and

understand the Instruction Manual.

• It is good practice to unplug the charger and remove the

Lithium-Ion battery pack when not in use.

For Lithium-Ion battery pack storage longer than 30 days:

• Store the Lithium-Ion battery pack where the temperature is

below 26°C (80°F) and in a location that is free of moisture.

• Store Lithium-Ion battery packs in a 30%-50% charged

condition.

• Fully charge the Lithium-Ion battery pack after six months

of storage.

• Use a cloth or soft non-metallic brush to clean the exterior.

OPERATING INSTRUCTIONS

MAINTENANCE

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WARNING!

Do not let brake ﬂuids, gasoline, petroleum-based

products, penetrating oil, etc. come into contact with

plastic parts. These substances contain chemicals

that can damage, weaken, or destroy plastic.

WARNING!

When servicing, use only identical replacement

parts. The use of any other parts may create a

hazard or cause damage to the product.

WARNING!

Use only accessories that are recommended for

this battery by the manufacturer. Accessories that

may be suitable for one tool may become hazardous

when used with another tool.

WARNING!

To ensure safety and reliability, all repairs should be

performed by a qualiﬁed service technician.

Removing the battery pack and preparation

for recycling

To preserve natural resources, please

recycle or dispose of batteries properly.

This product contains Lithium-Ion

batteries. Provincial or municipal laws

may prohibit the disposal of Lithium-Ion

batteries in ordinary trash. Consult the

local waste management authority

for information concerning available

recycling and/or disposal options.

PROBLEM POSSIBLE CAUSES SOLUTIONS

The battery pack

does not work It has ran out Attach the battery pack to

a charger

MAINTENANCE

TROUBLESHOOTING

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Exploded view

No. Part No. Description No. Part No. Description

01 2770154000

Battery Assembly

04 3320668000 Base Assembly

02 3124074000 Battery Cover 05 3704248000 Sponge

03 3124075000 Battery Box

If any parts are missing or damaged, or if you have any

questions, please call the Toll-free Helpline, at 1-800-

689-9928.

PARTS LIST

This Mastercraft product is guaranteed for two (2) years

from the date of original retail purchase against defects in

materials and workmanship, except for the following components

a) Component A: Batteries, chargers and carrying case, which are

guaranteed for a period of 2 years from the date of original

retail purchase against defects in workmanship and materials;

b) Component B: Accessories, which are guaranteed for a period

of 1-year from the date of original retail purchase against

defects in workmanship and materials.

Subject to the conditions and limitations described below, this product,

if returned to us with proof of purchase within the stated warranty

period, and if covered under this warranty, will be repaired or replaced

(with the same model, or one of equal value or speciﬁcation) at our

option. We will bear the cost of any repair or replacement and any

costs of labour relating thereto.

These warranties are subject to the following

conditions and limitations:

a) a bill of sale verifying the purchase and the purchase date

must be provided;

WARRANTY

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b) this warranty will not apply to any product or part thereof

that is worn or broken or that has become inoperative due

to abuse, misuse, accidental damage, neglect or lack of

proper installation, operation or maintenance (as outlined in

the applicable owner’s manual or operating instructions), or

that is being used for industrial, professional, commercial or

rental purposes;

c) this warranty will not apply to normal wear and tear or to

expendable parts or accessories that may be supplied with

the product and that are expected to become inoperative or

unusable after a reasonable period of use;

d) this warranty will not apply to routine maintenance and

consumable items, including but not limited to fuel, lubricants,

vacuum bags, blades, belts, sandpaper, bits, ﬂuids, tune-ups

or adjustments;

e) this warranty will not apply where damage is caused by

repairs made or attempted by others (i.e. persons not

authorized by the manufacturer);

f) this warranty will not apply to any product that was sold

to the original purchaser as a reconditioned or refurbished

product (unless otherwise speciﬁed in writing);

g) this warranty will not apply to any product or part thereof if

any part from another manufacturer is installed therein or

any repairs or alterations have been made or attempted by

unauthorized persons;

h) this warranty will not apply to normal deterioration of the

exterior ﬁnish, including but not limited to scratches, dents,

paint chips, or to any corrosion or discolouring caused by

heat, abrasive and chemical cleaners; and

WARRANTY

i) this warranty will not apply to component parts sold by and

identiﬁed as the product of another company, which shall be

covered under the product manufacturer’s warranty, if any.

Additional Limitations

This warranty applies only to the original purchaser and cannot

be transferred. Neither the retailer nor the manufacturer shall

be liable for any other expense, loss or damage, including

but not limited to any indirect, incidental, consequential or

exemplary damages arising in connection with the sale, use or

inability to use this product.

Notice to the Consumer

This warranty gives you speciﬁc legal rights, and you may

have other rights, which may vary from province to province.

The provisions contained in this warranty are not intended to

limit, modify, take away from, disclaim or exclude any statutory

warranties set forth in any applicable provincial or federal

legislation.

IMPORTED BY MASTERCRAFT CANADA TORONTO, CANADA M4S 2B8

WARRANTY

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