MasterChef E500 User manual

E500 Barbecue

Assembly Manual

85-3044-6 (G45311) Propane

85-3045-4 (G45312) Natural Gas

1 YEAR LIMITED WARRANTY

Manual Revision #: 12022013 PD

ANS Z21.58b-2012-CSA 1.6b-2012

ANS Z21.58b-2012-CSA 1.6b-2012 ANS Z21.58b-2012-CSA 1.6b-2012

ANS Z21.58b-2012-CSA 1.6b-2012

READ AND SAVE MANUAL FOR FUTURE REFERENCE.

Assemble your grill immediately.

Missing or damaged parts claims must be submitted within 30 days of purchase date.

For product inquiries, parts, warranty and troubleshooting support,

please call 1-855-453-2150.

DANGER

1. If you smell Gas:

a. Shut o gas to the appliance

b. Extinguish any open ame

c. Open lid

d. If odor continues, keep away from

the appliance and immediately

call your gas supplier or your

re department

2. Requires two people to complete the

assembly process.

3. Beware of sharp edges.

WARNING

Failure to follow all of the Manufacturer’s

instructions could result in hazardous res,

explosions, property damage, or serious

personal injury or even death.

Follow all leak check procedures carefully

prior to operation of barbecue, even if grill

was dealer assembled. Do not try to light

this barbecue without reading the Lighting

Instructions section of this manual.

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

CAUTION

Read and follow all safety statements,

assembly instructions, use and care

directions before attempting to assemble

and cook.

WARNING

1. Do not store or use gasoline or other

ammable liquids or vapours in the

vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall

not be stored in the vicinity of this or any

other appliance.

WARNING

IN DIRECT SUN, AND IN OPERATION,

YOUR BBQ’S STAINLESS STEEL AND

PAINTED STEEL PARTS CAN BECOME

VERY HOT.

CAUTION

Sharp edges. Wear gloves when assembling

your grill.

THIS BARBECUE IS FOR OUTDOOR USE ONLY

CONTACT CALL CENTRE IF ANY PARTS ARE MISSING

1-855-453-2150

INSTALLER OR ASSEMBLER/CONSUMER

This manual should be kept with the BBQ at

all times.

HEAVY ARTICLE NEEDS 2 TO LIFT

To ORDER non-warranty replacement parts or accessories, or to register your warranty,

please visit us on the web at

www.masterchefbbqs.com

HARDWARE PACK

KEY # DESCRIPTION PART NUMBER QUANTITY

1 ¼”-20UNCX38 Screw 20120-13038-250 8

2 ¼”-20UNCX18 Screw 20120-13018-250 8

3 ¼”-20UNCX13 Screw 20120-13013-250 6

4 ¼” Nut 30220-13000-250 4

5 φ7 Lock Washer 41400-07000-250 18

6 φ7 Washer 40300-07000-250 22

7 NO.10-24UNCX10 Screw 20124-10010-250 10

8 φ5 Lock Washer 41400-05000-250 4

9 φ5 Washer 40300-05000-250 7

10 NO.10-24UNCX35 Screw 20124-10035-250 1

11 NO.8-32UNCX10 Screw 20132-08010-250 4

12 φ4 Lock Washer 41400-04000-250 4

13 φ4 Washer 40300-04000-250 4

14 NO.8-32UNC Nut 30232-08000-250 4

15 ST4.2X10 Tapping Screw 22500-42010-137 7

16 Fiber washer G501-0054-9100 4

17 Control knob G453-0049-9000 2

18 Castor Pin G350-0026-9000 1

19 Electrode set spacer, Side burner G453-0065-9000 1

20 Venturi clip, Side burner G405-0019-9200 1

TOOLS NEEDED FOR ASSEMBLY

• #2 Phillips screwdriver (long and short)

• ¼” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

For correct hardware assembly, always position

the lock washer between the screw and the at

washer.

Lock Washer

Flat Washer

Screw

Control knob

X 2

Venturi Clip

X 1

Fiber Washer

X 4

Electrode Spacer

X 1

ST4.2X10 Tapping Screw

X 7

φ5 Lock Washer

X 4

φ5 Washer

X 7

NO.10-24UNCx10 Screw

X 10

NO.10-24UNCx35 Screw

X 1

Caution:

Sheet metal can cause injury. Wear gloves when installing the grill.

¼”-20UNCx18 Screw

X 8

φ7 Washer

X 22

φ7 Lock Washer

X 18

φ4 Washer

X 4

φ4 Lock Washer

X 4

NO.8-32UNC Nut

X 4

Castor Pin

X 1

123

4 5 6

19 20

¼”-20UNCx38 Screw

X 8

¼” Nut

X 4

NO.8-32UNCX10 Screw

X 4

¼”-20UNCx13 Screw

X 6

BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.

Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended

to complete assembly.

PARTS LIST PROPANE FOR 8530446 G45311

KEY # QUANTITY DESCRIPTION PART NO.

AA 1 Top lid G453-5100-01

AB 1 Lid handle G513-0004-01

AC 1 Thermometer G432-R200-01

AD 2 Screw for top lid G453-0025-01

AE 2 Lid bumper, front G508-0063-01

AF 2 Lid bumper, rear G508-0033-01

BA 1 Burner box weldment G453-2200-01

BB 2 Flame tamer brace G453-0004-01

BC 4 Main burner G517-7300-01

BD 3 Carryover assembly G614-0095-01

BE 4 Flame tamer G453-0020-01

BF 2 Cooking grate G453-0019-01

BG 1 Warming rack G453-0018-01

BH 1 Upper back panel G453-0010-01

BI 1 Match holder G501-0068-01

BJ 1 Rotisserie burner G453-2500-01

BK 1 Wind shield, rotisserie G501-00B1-01

BL 1 Rotisserie burner collector box G453-0034-01

BM 1 Rotisserie burner, electrode set G453-0033-01

BN 1 Rotisserie burner valve G453-0032-01

CA 1 Manifold assembly-LP G453-2400-01

CB 1 Regulator G606-0008-01

CC 1 IR Side burner valve-LP G453-0007-01

CD 2 Side burner metal hose G608-0039-01

CE1 1 Rotisserie exible hose G601-0055-A1

CE2 1 Rotisserie LP orice G601-0055-03

CF 4 Control knob G453-0049-01

CG 4 Bezel, control knob G501-0031-01

CH1 1 Electronic igniter assembly G651-1300-01

CH2 1 Electronic ignition button G409-0030-01

CI 1 Electrode set, main burner G515-0067-01

CJ 1 Control panel G453-0050-01

CK 1 Heat shield G453-0011-01

CL 1 Grease tray G350-4400-01

CM 1 Right track G453-0013-01

CN 1 Left track G453-0012-01

DA 1 Side burner shelf table - Left G453-7400-01

DB 1 Side burner shelf fascia - Left G453-0026-01

DC 1 Infrared support frame G453-0063-01

DD 1 Infrared side burner G453-9300-01

DE 1 Electrode set, infrared G453-5800-01

DF1 1 Infrared burner lid G453-0057-01

DF2 1 Infrared burner lid handle G401-0031-01

DG 1 Infrared burner cooking grate G453-0060-01

DH 1 Side shelf table - Right G453-0700-01

DI 1 Side shelf fascia - Right G453-0039-01

DJ 2 Infrared grease tray rail G453-0064-01

DK 1 Infrared grease tray G453-0059-01

EA 1 Door support rail G453-5000-01

EB 1 Cart side panel - Left G453-0300-01

EC 1 Cart side panel - Right G453-0400-01

ED 1 Bottom shelf-LP G453-0500-02

EE 2 Locking castor G350-0023-01

EF 2 Castor G350-0024-01

EG 1 Left door assembly G453-6900-01

EH 1 Right door assembly G453-7200-01

EI 2 Door handle G453-0053-01

EJ 2 Magnet assembly G501-0016-01

F1 1 Hardware pack G453-B011-01

F2 1 Assembly instructions G453-M011-01

F3 1 Safe use and care manual G453-M006-02

F4 1 Tank screw G505-0047-01

F5 1 Bottom shelf weight G412-0030-01

HARDWARE

PACK

F2 F3

ASSEMBLY

MANUAL

SAFETY

AND CARE

MANUAL

EXPLODED DIAGRAM PROPANE FOR 8530446 G45311

DF1

DG DF2

CH2

CH1

CE2

BM BK

CE1

EI EI

PARTS LIST NATURAL GAS FOR 8530454 G45312

KEY # QUANTITY DESCRIPTION PART NO.

AA 1 Top lid G453-5100-01

AB 1 Lid handle G513-0004-01

AC 1 Thermometer G432-R200-01

AD 2 Screw for top lid G453-0025-01

AE 2 Lid bumper, front G508-0063-01

AF 2 Lid bumper, rear G508-0033-01

BA 1 Burner box weldment G453-2200-01

BB 2 Flame tamer brace G453-0004-01

BC 4 Main burner G517-7300-01

BD 3 Carryover assembly G614-0095-01

BE 4 Flame tamer G453-0020-01

BF 2 Cooking grate G453-0019-01

BG 1 Warming rack G453-0018-01

BH 1 Upper back panel G453-0010-01

BI 1 Match holder G501-0068-01

BJ 1 Rotisserie burner G453-2500-01

BK 1 Wind shield, rotisserie G501-00B1-01

BL 1 Rotisserie burner collector box G453-0034-01

BM 1 Rotisserie burner, electrode set G453-0033-01

BN 1 Rotisserie burner valve G453-0041-01

CA 1 Manifold assembly-NG G453-2700-01

CB 1 Natural Gas hose G501-0099-01

CC 1 IR Side burner valve-NG G453-0024-01

CD 2 Side burner metal hose G608-0039-01

CE1 1 Rotisserie exible hose G601-0055-A1

CE2 1 Rotisserie LP orice G601-0055-04

CF 4 Control knob G453-0049-01

CG 4 Bezel, control knob G501-0031-01

CH1 1 Electronic igniter assembly G651-1300-01

CH2 1 Electronic ignition button G409-0030-01

CI 1 Electrode set, main burner G515-0067-01

CJ 1 Control panel G453-0050-01

CK 1 Heat shield G453-0011-01

CL 1 Grease tray G350-4400-01

CM 1 Right track G453-0013-01

CN 1 Left track G453-0012-01

DA 1 Side burner shelf table - Left G453-7400-01

DB 1 Side burner shelf fascia - Left G453-0026-01

DC 1 Infrared support frame G453-0063-01

DD 1 Infrared side burner G453-9300-01

DE 1 Electrode set, infrared G453-5800-01

DF1 1 Infrared burner lid G453-0057-01

DF2 1 Infrared burner lid handle G401-0031-01

DG 1 Infrared burner cooking grate G453-0060-01

DH 1 Side shelf table - Right G453-0700-01

DI 1 Side shelf fascia - Right G453-0039-01

DJ 2 Infrared grease tray rail G453-0064-01

DK 1 Infrared grease tray G453-0059-01

EA 1 Door support rail G453-5000-01

EB 1 Cart side panel - Left G453-0300-01

EC 1 Cart side panel - Right G453-0400-01

ED 1 Bottom shelf-NG G453-1000-02

EE 2 Locking castor G350-0023-01

EF 2 Castor G350-0024-01

EG 1 Left door assembly G453-6900-01

EH 1 Right door assembly G453-7200-01

EI 2 Door handle G453-0053-01

EJ 2 Magnet assembly G501-0016-01

F1 1 Hardware pack G453-B011-01

F2 1 Assembly instructions G453-M011-01

F3 1 Safe use and care manual G453-M006-02

F4 1 Bottom shelf weight G412-0030-01

DF2

EXPLODED DIAGRAM NATURAL GAS FOR 8530454 G45312

HARDWARE

PACK

F2 F3

ASSEMBLY

MANUAL

SAFETY

AND CARE

MANUAL

DF1

CH2

CH1

CE2

BK BL

CE1

EF EJ

CJ CD

EI EI

ASSEMBLY INSTRUCTIONS

Upside down view

Close Up

Front view

Ensure that the Locking Castors (EE) are rmly

locked in the “ON” position before continuing.

Assemble the Left Side Panel (EB) and the Right

Side Panel (EC), to the Bottom Shelf (ED).

YOU WILL NEED:

5 6

X 6

X 1

X 6 X 6

Separate the 2 dierent types of castors: 2

Locking Castors (EE) and 2 Regular Castors (EF).

Note: Regular Castors (EF) need to be

assembled to the front of the Bottom Shelf

(ED), and Locking Castors (EE) need to be

assembled to the back of the Bottom Shelf

(ED), as shown in image A.

Attach the Regular Castor (EF) to the front of the

Bottom Shelf (ED), and use the Pin Tool (#18) to

secure and tighten.

Repeat for remaining 3 castors (EE & EF).

Back

Front

ASSEMBLY INSTRUCTIONS

Front View

THIS STEP REQUIRES 3 PEOPLE. DO NOT

ATTEMPT ALONE. EXTREMELY HEAVY!

Position the Top Lid Assembly and Burner Box

Assembly (A & B) onto the Cart Assembly (C), as

shown.

Back View

Close Up

Attach the Upper Back Panel (BH) to both the

Left And Right Side Panels (EB & EC).

Attention: Assembly of the Upper Back Panel

(BH) will be completed in Step 8 and 11.

876

YOU WILL NEED:

X 2

5Assemble the Door Support Rail (EA) to the Left

and Right Upper Side Panels (EB and EC), as

shown.

WARNING: This part may have sharp edges.

Wear protective gloves when assembling.

ASSEMBLY INSTRUCTIONS

YOU WILL NEED:

1 5 6

X 4 X 4 X 4

Close Up

Front View

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