Master MH-150T-DFV-A User manual

Model Numbers

MH-150T-DFV-A / MH-220T-DFV-A - PT-150T-SDR / PT-220T-SDR

REM-150T-DFV-O / REM-220T-DFV-O - REM-150T-SDR / REM-220T-SDR

User’s Manual & Operating Instructions

70-400-0200-14

1 Industrial Blvd #101, Sauk Rapids, MN 56379 USA • Toll Free (800)-641-6996

Fax: 320-251-2922 • Web: www.pinnacleclimate.com • Email: [email protected]

CONSUMER: READ AND SAVE THESE INSTRUCTIONS

GENERAL HAZARD WARNING: READ AND UNDERSTAND

ALL OF THE INSTRUCTIONS IN THIS MANUAL BEFORE

ASSEMBLING, STARTING, OR SERVICING THE HEATER.

Be sure to comply with the instructions and warnings provided with this heater. Failure to

comply can result in fire or explosion that can cause property loss, bodily injury, or loss

of life. Only persons who can follow and understand these instructions should operate or

service this heater. If you need heater info; such as an operating manual, labels, etcetera,

contact Pinnacle Climate Technologies at 800-641-6996.

DANGER

NOT FOR USE IN RESIDENTIAL LIVING AREAS OR IN

ENCLOSED SPACES WITHOUT ADEQUATE VENTILATION.

FOR OUTDOOR USE. INDOOR USE PERMITTED ONLY

FOR: THE TEMPORARY HEATING OF ADEQUATELY VENTILATED BUILDINGS

OR STRUCTURES UNDER CONSTRUCTION, ALTERATION OR REPAIR. This is an

unvented portable heater that uses air (Oxygen) from within the area in which it is used.

Failure to provide adequate combustion and ventilation air will result in asphyxiation, carbon

monoxide poisoning, bodily injury or death. Refer to “Ventilation” on Page 5.

FACTORY ID: 001

Safety Information

FIRE, BURN, INHALATION AND EXPLOSION HAZARD. Keep

combustibles such as; building materials, paper or cardboard a

safe distance away from the heater as recommended by these

instructions. Never use the heater in spaces which contain products such as; gasoline,

solvents, paint thinners, dust particles, volatile or airborne combustibles or any unknown

chemicals. This is an unvented portable heater. It uses air (Oxygen) from the area in which

it is used. Adequate combustion and ventilation air must be provided. Refer to “Ventilation”

on page 5. Bulk fuel storage should be a minimum of 25 feet from heater.

WARNING

DO NOT OPERATE THIS HEATER UNTIL YOU HAVE READ

AND THOROUGHLY UNDERSTAND THESE SAFETY AND

OPERATING INSTRUCTIONS.

Failure to comply with the precautions and instructions provided with this heater can result

in death, serious bodily injury, property loss or damage from the hazards of fire, soot pro-

duction, explosions, burns, asphyxiation or carbon monoxide poisoning. Only persons who

can read and understand these instructions should use or service this heater.

DANGER

WARNING

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR WHILE CONNECTED

TO A POWER SOURCE

Look for this icon throughout the manual for helpful tips on how to

assemble, use and clean your SDR Heater.

MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater

in any building which is used in whole or in part for human habitation. Use of this heating

device in Massachusetts requires local fire department permit (M.G.L.C. 148, Section 10A).

NEW YORK CITY RESIDENTS: The New York City Fire Code prohibits the storage,

handling and use of kerosene fueled heaters for space heating. Any person violating that

provision may be punished by a fine up to $10,000 and a term of imprisonment of up to 6

months.

THE INSTALLATION OF THIS HEATER SHALL COMPLY WITH THE REGULATIONS OF

THE AUTHORITIES HAVING JURISDICTION.

CALIFORNIA RESIDENTS: This product contains chemicals,

including lead, known to the State of California to cause birth

defects or other reproductive harm. Wash hands after handling.

DO NOT START THE HEATER WHEN EXCESS OIL HAS

ACCUMULATED.

DO NOT START THE HEATER WHEN THE CHAMBER IS HOT.

WARNING

RISK OF INDOOR

AIR POLLUTION!

WARNING

CARBON

MONOXIDE

POISONING MAY

LEAD TO DEATH!

DANGER

The products described in this manual are kerosene

direct-red, forced air heaters. Kerosene forced air

heaters are primarily intended for use for temporary

heating of buildings under construction, alteration or

repair. Direct-red means that all of the combustion

products of the heater enter the heated space. This

appliance is rated at 98% combustion efciency, but

does produce small amounts of carbon monoxide.

Carbon monoxide is toxic. Humans can tolerate

only small amounts of carbon monoxide and so

precautions should be taken to provide proper

ventilation. Failure to provide proper ventilation in

accordance with the instructions in this manual can

result in death.

People with breathing problems should consult a

physician before using this heater.

Early signs of carbon monoxide poisoning resemble

the u. Symptoms of improper ventilation / carbon

monoxide poisoning are:

Headache • Dizziness • Nausea • Dry Mouth Sore

Throat • Burning of Nose and Eyes

If you experience any of these symptoms:

GET FRESH AIR AT ONCE! Have your heater

serviced and check for proper ventilation. Some people

are more affected by carbon monoxide than others.

These include: pregnant women, those with heart or

lung problems, anemia or those under the influence of

alcohol or at high altitudes.

Not For Indoor Use. Indoor use permitted only

for the temporary heating of buildings under

construction, alteration or repair!

Provide at least a three square foot (2,800 sq cm)

opening of outside air for every 100,000 Btu / Hr

heater rating. Refer to “Ventilation” on page 6 for

further instructions.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR WHILE CONNECTED

TO A POWER SOURCE

Safety Information

ALWAYS use only the electrical power (voltage and

frequency) specified on the model plate of the heater.

ALWAYS use only three-prong, grounded outlet and

extension cord.

ALWAYS use only 14 AWG or better extension cord.

ALWAYS unplug the heater when not in use.

ALWAYS install the heater so that it is not directly

exposed to water spray, rain, dripping water, or wind.

NEVER use fuels such as gasoline, benzine, paint

thinners or other oil compounds in this heater.

NEVER refill the heater’s fuel tank while the

heater is operating or still hot. This heater is

EXTREMELY HOT while in operation.

NEVER block air inlet (rear) or air outlet (front).

NEVER use duct work in front or rear of heater.

NEVER move or handle heater while still hot.

NEVER transport heater with fuel in tank.

NEVER use with an external fuel tank.

Keep all combustible materials away from this heater.

Minimum Clearance From Combustibles

150T-SDR/DFV 220T-SDR/DFV

Top 4 ft. 4 ft.

Sides 4 ft. 4 ft.

Front 8 ft. 8 ft.

ALWAYS locate heater on a stable and level surface.

If your heater is equipped with a thermostat,

once it is plugged in, it can start at anytime in

accordance with the thermostat setting.

RISK OF BURNS,

FIRE AND

EXPLOSION!

RISK OF

ELECTRIC

SHOCK!

CAUTION!

HOT WHILE IN

OPERATION.

DO NOT TOUCH. KEEP CHILDREN,

ANIMALS, CLOTHING AND

COMBUSTIBLES AWAY FROM HEATER.

WARNING

Specications

Model # 150T-SDR/DFV 220T-SDR/DFV

Rating: Btu/Hr 150,000 220,000

Fuel Consumption: Gal/Hr 1.14 1.67

Fuel Tank Capacity: Gallons 10 13

Pump Pressure: PSI 111 93

Volts: AC/Hz 120VAC ~ 60 Hz 120VAC ~ 60 Hz

Amps ≤3.15A ≤3.15A

Phase 1Ø 1Ø

Specications subject to change without notice.

Locating Your Serial Number:

Your serial number can be found on a white label on the right side cover of your heater. For Example:

150812779. Year = 15, Month = 08, Unit # = 12779. Have your Serial Number ready before calling

customer service at 800-641-6996.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR WHILE CONNECTED

TO A POWER SOURCE

Wiring Diagram

DFV Wiring Diagram

1. Igniter

2. Pump

3. Motor

4. Condensor

5. Limit Control

6. Dump

7. PCB Assembly

8. Thermistor

9. Photocell

10. P-Solenoid

11. Power

12. Earth

13. E.M.I. Filter

WT. White

BK. Black

BL. Blue

YL. Yellow

RD. Red

GN. Green

BR. Brown

1026

AC 250V / 3.15A

1. Encendedor

2. Bomba del Combustible

3. Motor

4. Condensador

5. Control de Limite

6. El Vertedero

7. Asamblea de P.C.B.

8. Termistor

9. Fotocélula

10. P-Solenoide

11. La Energía

12. Tierra

13. Filtro de E.M.I.

WT. Blanco

BK. Negro

BL. Azul

YL. Amarillo

RD. Rojo

GN. Verde

BR. Marrón

1.Insert axle through holes in wheel support.

2.Slide then spacer onto axle.

3.Slide wheel onto axle and hold in place with the

axle nuts. (See Figure 1).

4.Place heater on wheel support frame and line up

holes on the fuel tank lip.

5.Attach front handle with (4) long screws

(50 mm) and (4) nuts through the second and

third hole from the front on both sides of the tank

lip and wheel support frame and tighten firmly.

6.Insert (2) short screws (30 mm) through the first

hole the front of in the tank lip and tighten firmly.

Make certain all (6) screws are secure.

7.Attach rear handle with (4) long screws (50 mm)

and (4) nuts through the first and second hole

from the rear on both sides of the tank lip and

wheel support frame and tighten firmly.

8.Attach front guard with the included hardware.

Assembly Instructions

Models: 150T-SDR/DFV / 220T-SDR/DFV

Figure 1

Axle

Axle Nut Spacer

Tire

Wheel Support Frame

Figure 2

Handle

Wheel Support Frame

Safety Guard

DFV Wiring Diagram

1. Igniter

2. Pump

3. Motor

4. Condensor

5. Limit Control

6. Dump

7. PCB Assembly

8. Thermistor

9. Photocell

10. P-Solenoid

11. Power

12. Earth

13. E.M.I. Filter

WT. White

BK. Black

BL. Blue

YL. Yellow

RD. Red

GN. Green

BR. Brown

1026

AC 250V / 3.15A

1. Encendedor

2. Bomba del Combustible

3. Motor

4. Condensador

5. Control de Limite

6. El Vertedero

7. Asamblea de P.C.B.

8. Termistor

9. Fotocélula

10. P-Solenoide

11. La Energía

12. Tierra

13. Filtro de E.M.I.

WT. Blanco

BK. Negro

BL. Azul

YL. Amarillo

RD. Rojo

GN. Verde

BR. Marrón

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR WHILE CONNECTED

TO A POWER SOURCE

Tools Needed:

- Phillips Head Screw Driver

- 8 mm open end wrench

- 19 mm open end wrench

What’s In The Box: 150T-SDR/DFV / 220T-SDR/DFV

Tip: Be sure to remove the axle from the

side of the Styrofoam packaging.

Tip: Use a power screwdriver and

locking wrench for easier assembly.

Axle

Rear Handle

Wheel Support Frame

Front Handle

50 mm Screws (4) 55 mm Screws (8) 30 mm Screws (2) 8 mm Nuts (10) Tires (2)

Safety Guard (1) Axle Nuts (2)

Spacers (2)

Spare Drain Plug (1)

Operation

Fueling The Heater:

Kerosene (1-K)

For optimal performance of this heater, it is strongly

suggested that 1-K kerosene be used. 1-K kerosene has

been rened to virtually eliminate contaminants, such

as sulfur, which can cause a rotten egg odor during the

operation of the heater. Using diesel fuel can cause excess

soot production. Do not use Bio-Diesel as this fuel will

damage your heater’s seals and lter.

- CSA certified for use with 1-K kerosene,

no. 1 diesel, Jet A Fuel, and

no. 1 fuel oil.

DO NOT use any fuel that is not approved above.

- NEVER use fuel such as, benzene, alcohol, white glass, camp

stove fuel, paint thinners, or other oil compounds in this

heater. THESE ARE VOLATILE FUELS THAT CAN CAUSE

A FIRE OR EXPLOSION.

- NEVER store kerosene in the living space. Kerosene should be

stored in a well ventilated area outside the living area.

- NEVER store kerosene in direct sunlight or near a source of

heat.

- NEVER use kerosene that has been stored from one season

to the next. Kerosene deteriorates over time. OLD

KEROSENE WILL NOT BURN PROPERLY IN THIS

HEATER.

NOTE: Kerosene should only be stored in a blue container

that is clearly marked “Kerosene.” Never store kerosene in a

red container. Red is associated with gasoline.

DO NOT USE

GASOLINE OR

CRANKCASE

DRAININGS.

WARNING

NEVER REFUEL

THIS HEATER

WHILE IT IS HOT

OR OPERATING. FIRE OR EXPLOSION

COULD RESULT.

DANGER

NEVER FILL

THE FUEL TANK

INDOORS.

ALWAYS FILL THE TANK OUTDOORS.

BE SURE THAT THE HEATER IS ON

LEVEL GROUND WHEN FUELING, AND

NEVER OVERFILL THE TANK.

CAUTION

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR WHILE CONNECTED

TO A POWER SOURCE

Operation

Ventilation:

- Risk of indoor air pollution and Carbon

Monoxide Poisoning. Not For Indoor Use.

Indoor use permitted only for the temporary

heating of buildings under construction,

alteration or repair.

- Refer to Safety Information on pages 1-2 for

information about Carbon Monoxide Poisoning.

- ALWAYS provide a fresh air opening in the heated

space of at least three square feet (2,800 sq. cm)

for each 100,00 Btu / Hr. of heater output. Provide

a larger opening if more heaters are being used.

Minimum Ventilation Opening Needed

150T-SDR/DFV 220T-SDR/DFV

5.3 ft.² 6.5 ft.²

3760 cm² 5990 cm²

Starting the Heater: (Ignition)

1. Fill the tank with kerosene or other approved

fuel until needle on fuel gauge points to “F”.

2. Replace fuel cap and tighten firmly.

3. Connect the heater to a three prong

(grounded) power source. You must use a

three prong (grounded) extension cord that

is at least 6 feet long and is a minimum of 14

AWG rating.

4. Press the power button to power on the

heater.

5. Select desired temperature using temperature

buttons.

6. The heater will ignite once the temperature

setting is higher than the ambient

temperature in the space.

Stopping / Restarting Heater:

- To stop the heater, move the power switch to

the “Off” position and unplug the power cord.

- To restart the heater; wait 10 seconds and

follow ignition steps.

CARBON

MONOXIDE

POISONING MAY

LEAD TO DEATH!

TIP: If the heater does not ignite; press

power button to power off the heater,

check steps 1-3 above and press power

button to power ON the heater.

TIP: If the heater does not ignite, the

thermostat may be set too low. Increase

the temperature to a higher setting until the

heater ignites.

°F °F

Figure 3

DANGER

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR WHILE CONNECTED

TO A POWER SOURCE

Maintenance

Long Term Storage:

1. Drain fuel through the drain plug in the bottom of

the fuel tank.

2. To remove the drain plug, pull the plug grip

downward and remove the seal head from the

drain hole in the tank. (See Figure 4)

3. Using a small amount of kerosene, rinse and swirl

the kerosene inside of the fuel tank, empty the

tank fully.

4. To replace the drain plug; push the drain head

fully into the drain hole and secure by pushing the

seal cap fully into the head hole.

(See Figure 5)

IMPORTANT: Never store leftover kerosene between

seasons, using old fuel can damage heater.

Service:

DO NOT TAMPER WITH THE UNIT. HAVE

A COMPETENT SERVICEMAN MAKE ANY

NECESSARY ADJUSTMENT OR REPAIRS.

Use only original equipment parts. The use of alternate

or third party components can cause unsafe operating

conditions and will void your warranty.

We suggest following a maintenance schedule as follows:

FUEL / FUEL TANK:

Flush tank every 200 hours of operation or as needed.

DO NOT ush with water, use fresh 1-K kerosene only.

FAN BLADES:

Blades should be cleaned at least once per heating

season, depending on conditions. Remove all

accumulated dust and dirt with a damp cloth, taking

care not to bend any of the fan blades. Be sure the

blades are dry before re-starting the heater. For fan

assembly removal see Figure 6.

Drain Plug

Drain Plug Grip

(Pull Down)

Figure 4

Figure 5

Drain Plug

Fuel Tank

Seal Head

Head Flange

Capuchon

TIP: To order OEM parts call (800)-641-6996

Never service

heater while it is

plugged in or hot!

Figure 6

Fan Blade

Motor Shaft

Set Screw

WARNING

Motor

Sirroco Fan

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR WHILE CONNECTED

TO A POWER SOURCE

Maintenance

Service (Continued):

FUEL FILTER:

The fuel filter should be cleaned at least twice

per heating season. Clean the filter by rinsing

it in clean 1-K Kerosene. Contaminated fuel

could make cleaning the fuel filter necessary

immediately.

NOTE: To remove the filter from models turn

filter 90º counter-clockwise. See Figure 7.

SPARK PLUG:

Clean and re-gap every 600 hours of operation, or

replace as needed. After removing the spark plug,

clean the terminals with a wire brush. Re-gap the

terminals to 0.140” (3.5mm) See Figure 8.

PHOTOCELL:

The photocell should be cleaned using a cotton

swab dipped in alcohol or water at least once

per heating season, or more depending on

conditions. See Figure 9.

NOZZLES:

Nozzles should be cleaned or replaced at least

once per heating season. Contaminated fuel could

make this necessary immediately. To clean dirt

from nozzle, blow compressed air through nozzle

front. It may be necessary to soak the nozzle in

1-K kerosene to loosen any dirt particles.

Figure 7

Fuel Filter

Fuel Line

Fuel Tank

Figure 8

Ignitor Wire

Spark Plug

Gap (3.5 mm)

Burner Head

Photocell Photocell lens

Photocell Wire

Figure 9

Figure 10

Nozzle

Nozzle Face Burner Head

Dispenser

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR WHILE CONNECTED

TO A POWER SOURCE

Troubleshooting Guide

Problem Possible Cause Solution

Heater Ignites, but main PCB shuts

off after a short period of time.

LED display shows “E1”.

1. Dirty fuel lter.

2. Nozzle is dirty.

3. Photocell lens is dirty.

4. Photocell not installed properly.

5. Photocell is defective.

6. Improper electrical connection

between main PCB and photocell.

1. Clean / replace fuel lter.

2. Clean / replace Nozzle.

3. Clean / replace photocell.

4. Adjust photocell position

5. Replace photocell

6. Check wiring connections.

Heater will not operate or motor

runs for a short time.

LED display shows “E1”.

1. No kerosene in the fuel tank.

2. Corroded spark plug or incorrect

plug gap.

3. Dirty fuel lter.

4. Dirty nozzle.

5. Moisture in fuel tank.

6. Improper electrical connection

between transformer and circuit

board.

7. Ignitor wire not connected to spark

plug.

8. Defective ignitor.

1. Fill tank with fresh kerosene.

2. Clean / replace spark plug.

3. Clean / replace fuel lter.

4. Clean / replace nozzle.

5. Rinse fuel tank with clean, fresh

kerosene.

6. Inspect all electrical connections.

7. Re-attach ignitor wire to spark plug.

8. Replace ignitor.

Fan does not operate when heater

is plugged in and power switch is

in the “ON” position. LED display

shows “E1” or “E2”.

1. Thermostat is set too low.

2. Broken electrical connection

between main PCB and motor.

1. Rotate thermostat to a higher

setting

2. Inspect all electrical connections.

Poor combustion and / or excess

soot production.

1. Dirty fuel lter.

2. Poor quality of fuel.

3. PSI is too high or too low.

1. Clean / replace fuel lter.

2. Flush fuel tank and refuel heater.

3. Use proper pressure.

Heater does not turn on and the

lamp is not lit.

1. Temperature limit sensor has

overheated.

2. No electrical power.

3. Fuse is blown.

4. Improper electrical connection

between temperature limit sensor

and circuit board.

1. Push power switch to “OFF and

allow heater to cool for 10 minutes.

Restart heater.

2. Check power cords for proper

connection and test the power

supply.

3. Check / replace the fuse.

4. Inspect all electrical connections.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR WHILE CONNECTED

TO A POWER SOURCE

Exploded View

Parts List

Item # Description 150T-SDR/DFV 220T-SDR/DFV

1Front Shell 70-001-5100 70-001-5105

3 Upper Shell 70-001-5010 70-001-5010

4 Combustion Chamber 70-011-1000 70-011-1010

5 Main Power PCB 70-027-2000 70-027-2000

6 Power PCB Case 70-027-1250 70-027-1250

7 PCB Lead Wire 70-027-1020 70-027-1020

8 Nozzle 70-015-1000 70-015-1010

9 Air Dispenser 70-063-1000 70-063-1000

10 Burner Head 70-014-1000 70-014-1000

11 Fuel Line Nipple 70-014-1100 70-014-1100

12 Spark Plug 70-052-1000 70-052-1000

13 Limit Control 70-019-1000 70-019-1000

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