Mase I.S. 12 User manual

GB - INSTALLATIONMANUAL

masemase

mase

GENERATORS

I.S. 12 - I.S. 16 50 Hz

GENERATORS

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IS 12-14-16-19

Fig. 1

Fig. 3

Fig. 2

1115

5 8 5

7 3 0

IS 16-19

9 8 5

5 8 5

7 3 0

IS 12-14

GENERATORS

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IS 12-14-16-19

Fig. 6

Fig. 5

Fig. 4

GENERATORS

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IS 12-14-16-19

Fig. 9

Fig. 8

Fig. 7

GENERATORS

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IS 12-14-16-19

Fig.14

321

Fig.12 Fig.13

Valvola antisifone

Anti-siphon valve

Soupape antisiphon

Beluchter

Fig.10 Fig.11

GENERATORS

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IS 12-14-16-19

GEN.

CARICO

LOAD

CHARGE

VERBRUIKERS

RETE

MAINS

RESEAU

WALAANSL

Fig.18

Fig.16

Fig.15

Fig.17

GENERATORS

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IS 12-14-16-19

Fig.19

WIRINGDIAGRAM

No.FILE:22.51.057-00

GENERATORS

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IS12-14-16-19

INDEX

Pictures ................................................................................................................................... 2

Wiring diagram ...................................................................................................................... 7

1 GENERALINFORMATION .............................................................................................. 16

1.1 Purpose and field of application of the manual ................................................................. 16

1.2 Symbols .......................................................................................................................... 16

2 Prescriptions for safety during installation and setup ............................................... 17

3 INSTALLATION .............................................................................................................. 17

3.1 Characteristics of the installation space .......................................................................... 17

3.2 Fastening the unit to the ground ...................................................................................... 17

3.3 Ventilation ....................................................................................................................... 17

4 COOLINGWATERCIRCUIT ........................................................................................... 17

4.1 Sea water feed system .................................................................................................... 17

4.2.1 Typical installation with generator above the waterline ...................................................... 17

4.2.2 Typical installation with generator below the waterline ...................................................... 18

4.3.1 Typical installation of generator above the waterline with

“VETUS” type exhaust ..................................................................................................... 18

4.3.2 Typical installation of generator below the waterline with

“VETUS” type exhaust ..................................................................................................... 18

4.4.1 Typical installation of generator with gas/water separating exhaust

type “GENSEP” above the waterline ................................................................................ 18

4.4.2 Typical installation of generator with gas/water separating exhaust

type “GENSEP” below the waterline ................................................................................ 18

4.5 Components .................................................................................................................... 19

4.6 Drainage system..............................................................................................................19

5 FUELCIRCUIT ................................................................................................................ 19

6 ELECTRICALCONNECTION .......................................................................................... 20

6.1 Battery connection...........................................................................................................20

6.2 Control panel connection ................................................................................................. 20

6.3 A.C. Connection ..............................................................................................................20

6.4 Generator - Mains Switching............................................................................................ 21

7 HANDLING ...................................................................................................................... 21

8 WIRINGDIAGRAMREFERENCES ................................................................................. 21

GENERATORS

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IS12-14-16-19

1 GENERAL INFORMATION

Carefully consult this manual before proceeding with any operation on the generator.

1.1 Purpose and field of application of the manual

Thank you for choosing a mase product.

Thismanualhasbeendrawnupbythemanufacturerwiththepurposeofprovidingessentialinformationandinstructions

for proper installation in conditions of safety and constitutes an integral part of the generator equipment. The manual

must be kept safely, protected from any agent which might damage it, for the entire life of the generator and must

accompany the generator if transferred to another user or owner.

The information contained in the manual is addressed to all those persons involved in the operating life cycle of the

generator, and is necessary to inform both those who effectively carry out the different operations and those who

coordinate the activities, arrange the necessary logistics and regulate access to the place where the generator will be

installed and operated.

The manual defines the purpose for which the generator was constructed and contains all the information necessary

to guarantee safe and proper use.

Constant observance of the instructions contained in this manual guarantees the safety of the operator, operating

economy and a longer life of the generator.

It is warmly recommended to carefully read the contents of this manual and the reference documents; only thus can

regular functioning and reliability of the generator be guaranteed over time, and protection against damage to persons

or things.

The drawings are provided by way of example. Even if the generator in your possession differs considerably from the

illustrations contained in this manual, the safety of the generator and the information provided are nevertheless

guaranteed.

To facilitate consultation, it has been divided into sections identifying the main concepts; for a quick look at the topics,

consult the index.

Note: the information contained in this publication is correct at the time of printing. The manufacturer in his pursuit

of a policy of constant development and upgrading of the product reserves the right to make modifications without prior

notice.

1.2 Symbols

Those parts of the text not to be ignored are highlighted in bold type preceded by a symbol, as illustrated and defined

below.

Indicates that particular attention must be paid in order to preventrunning into serious danger which

could lead to death or possible hazards to the health of personnel.

A condition which may occur during the lifetime of a product, system or plant considered at risk

regarding damage to persons, property, the environment or economic loss.

Indicates that particular attention must be paid in order to prevent serious consequences which

could result in damage to tangible goods, such as the resources or the product.

Instructions of particular importance.

FAILURE TO RESPECT THE SPECIFICATIONS CONTAINED IN THIS USE AND MAINTENANCE

MANUAL WILL RESULT IN FORFEITURE OF THE GUARANTEE ON THE PRODUCT

GENERATORS

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IS12-14-16-19

2 Prescriptions for safety during installation and

setup

- The personnel in charge of installation and starting

of the generator must always wear a protective

helmet, safety shoes and overalls.

- Use protective gloves.

- Do not leave disassembled parts, tools or anything

else not forming part of the system on or near the

engine.

- Never leave inflammable liquids or cloths soaked in

inflammable liquids in proximity of the generator,

near electric equipment (including lamps) or parts

of the electrical system.

- Take the necessary precautions to prevent the

danger of electrocution.

- Check that the earthing system has been installed

and constructed in accordance with regulations.

3 INSTALLATION

3.1 Characteristics of the installation space

The generator must be installed in a sufficiently aired

space, supplying a little amount of air necessary for the

combustion of the motor.

The space must be separate and acoustically insulated

from living areas.

The generator should be positioned so that normal

maintenance operations can easily be carried out.

Propulsion motors are recommended for installation in

the area as long as they comply with the above-men-

tioned conditions.

3.2 Fastening the unit to the ground

To fasten the unit securely, a base should be installed to

absorb vibrations and support the weight.

Drill holes in the base according to the instructions in

fig.1.

3.3 Ventilation

The generator is equipped with an internal forced cooling

system through a water/air exchanger.

The air needed for combustion is taken in through the

opening on the base (fig.2) so care must be taken to

ensure that this opening is always free.

4 COOLING WATER CIRCUIT

The engine is cooled by an closed circuit system heat

exchanger.

On installation a sea water feed circuit should be fitted for

cooling and a waste system to expel the mixture of flue

gas and water.

4.1 Sea water feed system

Boats usually use one of two systems to collect water

(fig. 3):

1- Direct infeed system

2- System with baffle

MASE recommends the direct infeed system (ref.1 fig. 3)

since this system prevents water under pressure enter-

ing the suction ducts and instead forms a pressure which

can easily be overcome by the water pump of the electric

generator.

Do not apply any type of protective

hood to the direct infeed system.

The baffle system might cause the following problems:

a- If it is installed with the slots facing the prow.

In this case, during navigation and with the electric

generator off, pressure is accumulated in the water

infeed duct which might cause the system to fill up,

even as far as the exhaust port, allowing water to

enter the cylinders.

b- If it is installed with the slots facing the stern.

In this case a depression might accumulate in the

water infeed duct during navigation, preventing the

water pump from starting up the cooling plant, or

limiting the capacity and subsequently causing the

electric generator to overheat.

4.2.1 Typical installation with generator above the

waterline (Fig.4)

1 Sea exhaust

2 Silencer

3 Muffler

4 Water filter

5 Main system tap

6 Sea intake

7 Drain tap

A- Pipes - inner diameter Ø45 mm.

B- Pipes - inner diameter Ø25 mm.

C- Pipes - inner diameter Ø20 mm.

D- Pipes - inner diameter Ø16 mm.

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