Marathon Power TRTC-2002-N1 User manual

TABLE OF CONTENTS

BEFORE YOU START:SAFETY ................................................................ 6

Safety Symbols ............................................................................................... 6

Before Getting Started .................................................................................... 7

System Safety Checklist ................................................................................. 7

Battery Safety Checklist .................................................................................. 8

Stand-By Generator ........................................................................................ 8

Future Servicing .............................................................................................. 9

SECTION 1: GLOSSARY....................................................................... 10

SECTION 2: THEORY OF OPERATION .................................................... 11

Intro ............................................................................................................... 11

2.1 The Advantages ...................................................................................... 11

2.2 System Description ................................................................................. 12

SECTION 3: ATOUR OF YOUR TRTC-2002-N1.................................... 13

3.1 Front and Back Panel ............................................................................. 13

3.2 Power Transfer Switch ............................................................................ 18

SECTION 4: INSTALLATION.................................................................. 19

Warnings & Tips ............................................................................................ 19

4.1 Mounting ................................................................................................. 19

4.2 Recommended Wiring ............................................................................ 20

4.3 Connecting the Output or Signal Cabinet ................................................ 24

4.4 Connecting the Utility Line Input Power .................................................. 25

4.5 Starting Up the UPS ................................................................................ 26

4.6 Testing the UPS ...................................................................................... 27

4.7 Shutting Down the UPS .......................................................................... 28

4.8 Emergency Shutdown ............................................................................. 29

4.9 Removing the PTS .................................................................................. 30

SECTION 5: OPERATION –LCD INTERFACE ......................................... 31

5.1 Interface Directory ................................................................................... 31

5.2 Menu Tree and Main Screen ................................................................... 32

5.3 Using the LCD Interface .......................................................................... 34

5.6 Operating Modes .................................................................................... 35

5.7 Status ...................................................................................................... 37

5.8 Control .................................................................................................... 38

5.9 Settings ................................................................................................... 39

5.10 Maintenance .........................................................................................40

5.11 Alarm Menu ........................................................................................... 41

5.12 Fault Menu ............................................................................................ 42

5.13 Events Log ............................................................................................ 43

SECTION 6: OPERATION –RS-232 /USB INTERFACE........................... 44

6.1 Interface Directory ................................................................................... 45

6.2 Menu Tree ............................................................................................... 46

6.3 RS-232 / USB Interface Information ........................................................ 49

6.4 Main Menu .............................................................................................. 51

6.5 Submenus ............................................................................................... 53

6.6 Unit Specifications .................................................................................. 53

6.7 Input / Output Values .............................................................................. 53

6.8 Maintenance ........................................................................................... 53

6.9 Line Slow Detection Parameters ............................................................. 56

6.10 Parameter Change Procedure .............................................................. 56

6.11 Parameter Descriptions......................................................................... 57

SECTION 7: OPERATION –WEB INTERFACE.......................................... 58

7.1 Web Interface Directory ...........................................................................58

7.2 Web Interface .......................................................................................... 58

SECTION 8: ADJUSTMENTS................................................................. 61

8.1 Back-Up Test .......................................................................................... 61

8.2 Sense Mode - Normal and Generator Waveforms .................................. 62

SECTION 9: MAINTENANCE ................................................................. 63

9.1 Trouble Analysis ..................................................................................... 63

9.2 TRTC-2002-N1 Troubleshooting ............................................................. 64

9.3 PTS Troubleshooting .............................................................................. 65

9.4 Troubleshooting Sequence Chart ........................................................... 66

9.5 Alignment Procedure – Battery Backup Test .......................................... 67

9.6 Preventative Maintenance....................................................................... 68

9.7 Battery Maintenance ............................................................................... 68

APENDICES....................................................................................... 70

TRTC-2002-N1 Specifications ...................................................................... 70

PTS Specifications ........................................................................................ 72

Battery Care .................................................................................................. 73

HyperTerminal Set-Up .................................................................................. 74

HyperTerminal at a Glance ........................................................................... 76

PuTTY at a Glance ....................................................................................... 77

Step by Step Connecting to Windows XP ..................................................... 78

Step by Step Connecting to Windows 7 ........................................................ 82

Return Instructions .......................................................................... 86

Before You Start: Safety

IMPORTANT SAFETY INSTRUCTIONS ARE CONTAINED IN THIS MANUAL

To reduce the risk of electrical shock and to ensure the safe operation of the TRTC-2002-N1, the

important safety instructions are marked with the symbols as shown below. These symbols are

used throughout this manual and wherever they appear, it indicates that the instructions should

only be carried out by qualified personnel.



Safety Symbols



Before Getting Started



System Safety Checklist



Battery Safety Checklist



Stand-By Generator



Servicing



Safety Symbols

Indicates presence of DANGEROUS VOLTAGE in the area.

Extreme caution should be used.

Indicates ATTENTION to important operating instructions.

Follow them as indicated.

DANGER!

ATTENTION!

NOTE / TIP:

Indicates additional information to assist the completion of a procedure or tips for

ease of operation.

*SAVE THESE INSTRUCTIONS*

Before Getting Started

IMPORTANT SAFETY PRECAUTIONS

Only qualified personnel should service or supervise the service of the TRTC-2002-N1.

System Safety Checklist

•Carefully unpack the TRTC-2002-N1. Report any shipping damage at once.

•Read this manual. If you have any questions about safe installation, operations or

maintenance of the system, contact manufacturer service department.

•Before installation, confirm that the voltage and current requirements of the load(s) are

compatible with the system’s output. Confirm that the line voltage and current is

compatible with the system’s input requirements.

• The system should be installed on a dedicated power circuit.

• Use proper lifting techniques when moving system.

• The TRTC-2002-N1 has more than one live circuit. It is fed from AC as well as battery

power. Power may be present at the output(s) even if the system is disconnected from

line power.

• When installing a system in other than a Manufacturer cabinet, ensure that the

environment meets the system specifications shown in the Appendix.

Do not expose the TRTC-2002-N1 to rain or moisture.

Total Earth ground leakage current of loads connected to the TRTC-2002-N1 should not exceed 2.4 mA.

The TRTC-2002-N1 generates, uses and can radiate radio frequencies if not installed and tested in

accordance with the instructions contained in this manual. It has been tested and found to comply with

the limits established for a Class A computing device pursuant to part 15 of FCC rules when it is operated

alone. It also complies with the radio interference regulations of DOC, which are designed to provide a

reasonable protection against such interference, when this type of equipment is used in a commercial

environment. If there is interference to radio or TV reception, which is determined by switching it on and

off. Relocate the equipment or use an electrical circuit other than the one used by the TRTC-2002-N1.

DANGER!

Sealed lead-acid batteries with high energy and chemical hazards are used. This

manual contains important operation and safety instructions.

DANGER!

Battery Safety Checklist



High & dangerous voltages are present inside the system. Only qualified personnel

should perform installation and maintenance.

Live battery wires must not touch the TRTC-2002-N1 chassis or any other metal objects.

This can cause a fire or explosion.

Inspect the batteries once a year for signs of cracks, leaks, or swelling. Replace as

needed.

When batteries are in storage, charge them at least once every three months for

optimum performance and to extend their lifetime.



Always replace batteries with the ones of identical type and rating. Never install old or

untested batteries. Never mix old with new batteries. Never mix the different amp hour

rated batteries within one system.

Use insulated tools during servicing.

Remove all rings, watches, jewelry, or other conductive items before working inside the

enclosure.

Follow local regulations for the disposal of batteries. Recycling is the best method.

Never burn batteries to dispose of them. They may explode.

Do not open the batteries. The contents are toxic.

Stand-By Generator

If the TRTC-2002-N1 constantly switches between Battery and Line modes because of

line fluctuations, the input parameters should be broadened from Normal to Generator

(See Section 8.2 “Sense Mode - Normal and Generator Waveforms”).

In generator mode, the acceptable range of input frequency and voltage is expanded to

accommodate the voltage and frequency fluctuations created by a generator or a power

source of such kind.

Use a generator with electronic speed and voltage controls which typically produces Total

Harmonic Distortion in % (THD) of less than 10%. Generators with mechanical governors

can force the system to run continuously in Battery mode.

Before installation, compare the generator’s output voltage to the TRTC-2002-N1’s input

voltage requirements as listed on both nameplates. To insure the system’s smooth operation,

use a generator capable of supplying 2X or twice as much power as required by the total

load.

DANGER!

NOTE:

SAVE THE ORIGINAL SHIPPING BOX

When returning the TRTC-2002-N1 for servicing, use the original shipping box with the

supplied Styrofoam protectors. Manufacturer is not responsible for damage caused by

improper packaging of returned systems.

READ THE OPERATOR’S MANUAL

Before installation, become familiar with the TRTC-2002-N1 by reviewing the procedures

and drawings in this manual. If you have any questions about safe installation, operation, or

maintenance, contact Manufacturer customer service department.

Complete the following for records & future servicing:

Model No.: TRTC-2002-N1________________ _

Serial No.: ___________________________________

(Above items can be found on the nameplate label attached to the side of the unit)

Products Sales Order No.________________________

TRTC-2002-N1 P/N: ___________________________

Purchase Order No.:____________________________

Purchased from: _

(Following details are for installation location)

Installation date: _

Installed by: _

City: _

State/Province: _

Zip/Postal Code: _

Country: _

Telephone #: ____________________________________________

Fax #: _

E-Mail: ________________________________________

Street names of location: _________________________

Cabinet / controller type: _________________________

Section 1: Glossary

ANSI

AWG

BBS

E-BBS

IEEE

EIA

ITE

KVA

LED

LCD

NEMA

PTR

THD

VDC

VAC

Alternating Current

American National Standards Institute

American Wire Gage

Battery Backup System

External Battery Backup System Cabinet

Direct Current

Institute of Electrical and Electronics Engineers

Electronic Industries Association

Institute of Transportation Engineers

Kilovolt-Ampere

Light Emitting Diode

Liquid Chrystal Display

National Electrical Manufacturers Association

Normally Close

Normally Open

Outside Diameter

Power Transfer Relay

Underwriters Laboratories

Terminal Block

Total Harmonic Distortion

Ultraviolent Light

Volts DC

Voltage Ampere

Voltage Alternating Current

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