Makita PV7000C Manual

Specifications

Models No.

Description

PRODUCT

P 1 / 15

TECHNICAL INFORMATION

PV7000C, PV7001C, PV7001

GV7000C, GV7000

CONCEPTION AND MAIN APPLICATIONS

PV7000C, PV7001C

PV7001

GV7000C

GV7000

Easy-to-control Disc Sander has been developed on the same concepts as

the PV line-up.

Features variable speed from 2,500 to 4,700 rpm. (without speed selecting

button)

The economy version of GV7000C ;

Features single speed without electronic control.

Dimensions : mm ( " )

Height (H)

Length (L)

Width (W)

210 (8-1/4)

220 (8-5/8)

82 (3-1/4)

Continuous Rating (W)

Voltage

(V)

Model

PV7000C

PV7001C

GV7000C

Current

(A)

Cycle

(Hz) Input Output

Max. Output

(W)

120

110 8.6 50/60 900

100 9.5 50/60 900 400 1,000

400 1,000

7.9 50/60 900

220 4.3 50/60 900

230 4.1 50/60 900

240 3.9 50/60 900

PV7001CPV7000C PV7001

No load speed : min-1=rpm 600 / 600 - 2,000 (Changeable) 1,700 4,7002,500 - 4,700

400 1,000

Continuous Rating (W)

Voltage

(V)

Model

PV7001

GV7000

Current

(A)

Cycle

(Hz) Input Output Max. Output

(W)

120

110 5.3

4.8

50/60

100 5.8 50/60 550 300 450

550 300 450

50/60

220 50/60

230 2.5 50/60

240 2.4 50/60

GV7000GV7000C

Polishing/sanding capacity : mm (") Wool bonnet 180 (7) Abrasive disc 180 (7)

Protection from electric shock

Overall length : mm (")

Net weight : kg (lbs)

Cord length : m (ft)

Speed electing button for Low (single)

or High (variable)

Yes

Yes NoNo

Double insulation By grounding

Yes

Double insulation

210 (8-1/4)

2.0 (4.4)

210 (8-1/4)

2.0 (4.4)

Electronic speed control

Electronic soft start

Variable speed control dial

No No

2.6

These polishers have been developed for the most controlled operation in

various polishing works, featuring ;

Compact and light-weighted body

*Protection from electric shock

Variable speed change dial and speed selecting button (low/high) for a

wide range of polishing works

Electronic control for the least speed reduction

PV7000C : double insulation, PV7001C : by grounding

The economy version of PV7001C ;

Features single speed without electronic control.

PV7000C, PV7001C, PV7001 : Polisher 180mm

GV7000C, GV7000 : Disc Sander 180mm

2.5 (8.2)

4.0 (13.1) for Europe

P 2 / 15

Standard equipment

Optional accessories

PV7000C, PV7001C, PV7001 :

Wrench 17, Side Grip, Pad 165 (Hook and Loop type)

GV7000C, GV7000 :

Abrasive Disc 180 (for sanding metal surface) ; #16, #20, #24, #30, #50, #80, #100, #120

Note : The standard equipment for the machine may differ from country to country.

PV7000C, PV7001C, PV7001 : 

Sanding Lock Nut, Lock Nut Wrench 28, Sponge Pad 190, Wool Pad 180 (Hook & Loop type),

Abrasive Disc 180 (for sanding metal surface ; #16, #20, #24, #30, #50,#80, #100, #120) Wool Bonnet 180,

Rubber Pad 170 (Conventional type),

GV7000C, GV7000 :

Wrench 17, Side Grip, Lock Nut Wrench 28, Sanding Lock Nut,

Abrasive Disc 180 (#80), Rubber Pad 170 (Conventional type)

Repair P 3/ 15

<1> Disassembling gear and ball bearing

(1) Disassembling gear housing by unscrewing 4 pcs. of tapping screws 5x40. See Fig.1.

(2) Unscrew bearing retainer clockwise with No.1R043 "wrench for bearing retainer".

See Fig.2.

<Note> The bearing retainer can not be separated from gear housing completely in this process, because

spindle blocks bearing retainer.

Fig.1

Tapping screws 5x40

Gear housing

Gear housing cover

Motor housing

1R043 Wrench for Bearing retainer

Bearing retainer

Fig.2

Turn clockwise.

1R165 Ring Spring Setting

Tool B

1R284 Round bar for arbor

Spindle

Bearing retainer

Ball bearing 6201DDW

Helical gear

Unscrewed bearing retainer

(3) Place gear housing onto No.1R165 "ring spring setting tool B", and press 1R284 "round bar for arbor"

which has been placed onto spindle, with arbor press. So spindle can be disassembled from gear

housing together with bearing retainer and ball bearing 6201DDW. See Fig.3.

Fig.3

Press with arbor press.

Repair P 4/ 15

<2> Assembling gear and ball bearing

Oil seal

Bearing retainer

Apply some grease to the

inside of lip portion.

The cut portion has to be

faced to pad / disc installing side.

(1) Assemble oil seal to bearing retainer. And then, assemble spindle to the bearing retainer

as illustrated in Fig.4.

Fig.4 Fig.5

Press the spindle.

(2) Assemble spindle to ball bearing 6201DDW by pressing it as illustrated in Fig.5.

(3) Insert the spindle into gear housing as illustrated in Fig.6. And then, screw bearing retainer anti-clockwise

into gear housing as illustrated in fig. 7.

Bearing retainer

with oil seal

Ball bearing

6201DDW

Ball bearing

6201DDW

Fig.6

Bearing retainer

with oil seal Spindle 1R043

Wrench for Bearing retainer

Turn anti-clockwise.

Fig.7

No.1R036 Bearing Setting Plate

A : 17.2mm

AHelical gear

Sleeve 12

1R036 Bearing Setting

Plate

Press

Fig.8

(4) Place the gear housing on No.1R036 "bearing setting plate" And then, assemble sleeve 12 and helical gear

to spindle as illustrated in Fig. 8.

Spindle

Repair P 5/ 15

<3> Disassembling armature

(1) Take off accessories (rubber pad, abrasive disc. etc.) from the machine, and remove carbon brush.

(3) Disassemble gear housing cover from motor housing and take out armature from motor housing.

See Fig.10.

(2) Disassemble gear housing from motor housing by unscrewing 4 pcs. of tapping screws 5x40. See Fig.9.

In case of Mod.PV7001 and PV7001C, disconnect the grounding lead wire from gear housing cover

by unscrewing pan head screw. See Fig. 9A.

Fig.9

Tapping screw 5x40.

Gear housing

Carbon brush

Brush holder cap

Motor housing

Pan head screw

Grounding lead wire

Gear housing cover

Fig. 9A

Gear housing cover Motor housing

Baffle plate

Armature

Caution

For efficiently prevention of static electricity accumulation, the above side grip is conductive in comparing with

other side grips. Therefore, you would not be protected from electric shock, when you would hit the live wire

with the other machine equipped with this side grip, for example, drill, hammer drill or angle grinder, etc.

Fig.10

FOR POLISHERS ONLY

Fig.11

The caution is carved on the side grip for Model PV7000C as illustrated in Fig. 11.

Do not install this side grip on other than PV7000C.

Circuit diagram

Wiring diagram

P 6/ 15

Switch Power supply

cord

Terminal block

Field

Green

Black

Color index of lead wires

PV7001 (grounding type) equipped with 2 terminal switch, without controller

Grounding

(to be connected to gear housing)

The lead wire coming out from motor housing

has to be passed along the motor housing, and

press it into the lead holder after placing its

slack portion into the space for controller.

Switch

The space

for controller

Place the lead wires

under the grounding terminal.

Lead

holder

Grounding terminal

Pass lead wires between

pin and wall.

Pass lead wires so that they

do not overlap each other,

and press them into lead

holder.

Insulated terminal

Terminal block

Switch

Circuit diagram

Wiring diagram

P 7/ 15

Power supply

cord

Terminal block

The lead wire coming out from motor housing

has to be passed along the motor housing, and

press it into the lead holder after placing its

slack portion into the space for controller.

3625

Switch

Green

Black

Color index of lead wires

PV7001 (grounding type) equipped with 4 terminal switch, without controller

Grounding

(to be connected to gear housing)

Field

Switch

The space

for controller

Place the lead wires

under the grounding terminal.

Lead

holder

Grounding terminal

Pass lead wires between

pin and wall.

Pass lead wires so that they

do not overlap each other,

and press them into lead

holder.

Circuit diagram

Wiring diagram

P 8/ 15

PV7000C equipped with controller, 4 terminal switch, noise suppressor

Black

White

Red

Orange

Transparent

Color index of lead wires

3625

Switch

Power supply

cord

Pick-up

coil

Field

Noise

suppressor

White or blue

Press lead wires into

lead holder.

Pass lead wires between

pin and wall.

(Grounding lead wire of

noise suppressor is not

used in some countries.)

(The other lead wires are

as per the color index

listed above.)

Controller

Choke coil

(for the market where the noise suppressor is required)

Grounding

(to be connected to field)

Insulated terminal

Pick -up coil

Controller

Pass the lead wire of

pick -up coil as per this

illustration, and press them

into lead holder of controller.

Lead holder

Switch

Pass lead wires so that they

do not overlap each other,

and press them into lead

holder.

Pick -up coil

Controller

Noise suppressor

Circuit diagram

Wiring diagram

P 9/ 15

PV7001C (grounding type) equipped with controller and 2 terminal switch

(The noise suppressor is not used in some countries.)

Green

Black

White

Red

Orange

Color index of lead wires

Switch Power supply

cord

Pick-up

coil

Field Controller

Noise suppressor

Terminal block

White or blue

The other lead wires are

a per the color index

listed above.

Grounding

(to be connected to gear housing)

Press lead wires into

lead holder.

Pass lead wires between

pin and wall.

Insulated terminal

Pick-up coil

Controller

Pass the lead wire of

pick -up coil as per this

illustration, and press them

into lead holder of controller.

Lead holder

Switch

Pass lead wires so that they

do not overlap each other.

And press them into lead

holder putting grounding lead

wire on the other 2 lead

wires.

Pick -up coil

Controller

Terminal block

Noise suppressor

grounding lead wire

on the other 2 lead

wires.

Lead holder

Insulated terminal

Terminal for

grounding

Circuit diagram

Wiring diagram

P 10/ 15

PV7001C (grounding type) equipped with controller and 4 terminal switch

(for the market where the noise suppressor is not required)

3625

Switch

Power supply

cord

Pick-up

coil

Field Controller

Black

White

Red

Orange

Transparent

Color index of lead wires

Terminal block

White or blue

The other lead wires are

a per the color index

listed above.

Grounding (to be connected to gear housing. This lead wire is not

used in some countries.)

Press lead wires into

lead holder.

Pass lead wires between

pin and wall.

Insulated terminal

Pick -up coil

Controller

Pass the lead wire of

pick -up coil as per this

illustration, and press them

into lead holder of controller.

Lead holder

Switch

Pass lead wires so that they

do not overlap each other,

and press them into lead

holder.

Pick -up coil

Controller

Terminal block

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