Makita 6703D User manual

Equipped with Electric Brake

MODEL 6703D

MODEL 6703DW

With Fast Charger

Capacities

Bolt, nut and

machine screw

size

(1/8"

3/16")

INSTRUCTION MANUAL

Overall Net

IRPM)

length weight

kg.cm

37 kg.cm 333

1.3 kg

(0.4

ft.lbs

2.7

ft.lbsl

(13-118") (2.9

Ibs)

Fasteningtorque

No load speed

400

SPEC

CAT

Battery Cartridge

9100

Voltage

9.6 V

Model

DC9700

Fast Charger

Input output Charging time

A.C. only 50

D.C. 7.2 V, 9.6 V

Hr.

Manufacturer reserves the right to change specifications without notice.

Note: Specifications may differ from country to country.

WARNING: For your personal safety, READ and UNDERSTAND before using

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

RTANT

SAFETY INSTRUCTIONS

(For

All

Tools)

WARNING:

WHENUSINGELECTRICTOOLS, BASICSAFETY

PRECAUTIONSSHOULDALWAYS BE FOLLOWEDTO REDUCE

THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL

INJURY, INCLUDING THE FOLLOWING:

READ ALL

INSTRUCTIONS.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.

CONSIDER WORK AREA ENVIRONMENT. Don't use power tools

damp

or wet locations. Keep work area well

lit.

Don't expose powertoolsto rain.

Don't use tool

presence of flammable liquids or gases.

KEEP CHILDREN AWAY. All visitors should be kept away from work area.

Don't let visitors contact tool or extension cord.

STORE IDLETOOLS. When not

use, toolsshould bestoredindry, andhigh

or locked-up place

out of reach of children.

DON'T FORCETOOL.

willdothejob better andsafer at the ratefor which

was intended.

USE RIGHT TOOL. Don't force small tool or attachment to do the job of a

heavy-dutytool. Don't use toolfor purpose notintended; for example, don't

use circular saw for cutting tree limbs or logs.

DRESSPROPERLY. Don't wear loose clothingorjewelry. They canbe caught

in moving parts. Rubber gloves and non-skid footwear are recommended

when working outdoors. Wear protective hair covering tocontain longhair.

USE SAFETY GLASSES. Also use face or dust mask if cutting operation is

dusty.

DON'T ABUSE CORD. Nevercarry tool by cordor yank

todisconnect from

receptacle. Keep cord from heat, oil, and sharp edges.

IO.

SECURE WORK. Use clamps or a vise to hold work. It's safer than using

your hand and

frees both hands to operate tool.

11.

DON'T OVERREACH. Keep proper footing and balance at all times.

12.

MAINTAINTOOLS WITH CARE. Keep tools sharp and clean for better and

safer performance. Follow instructions for lubricatingand changing acces-

sories. Inspecttoolcords periodicallyand

damaged, haverepairedbyautho-

rized service facility. Inspect extension cords periodically and replace if

damaged. Keep handles dry, clean, and free from oil and grease.

13.

DISCONNECTTOOLS. When not

use, before servicing, andwhen chang-

ing

accessories, such as blades, bits, cutters.

14.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to

see that keysand adjustingwrenches are removed

from

toolbeforeturning

on.

15.

AVOID UNINTENTIONALSTARTING.Don't carry toolwithfinger onswitch.

Be sure switch is OFF when plugging in.

16.

EXTENSION CORDS. Make sure your extension cord is in good condition.

When using an extension cord, be sure to use one heavy enough to carry

the current your product

will

draw. An undersized cord will cause a drop

inlinevoltage resultingin

loss

of power and overheating. Table

showsthe

correct size touse depending on cordlengthand nameplateampere rating.

in doubt, use the next heavier gage. The smaller the gage number, the

heavier the cord.

TABLE

MINIMUM

GAGE

FOR

CORD

SETS

Total Length

Cord in Feet

16 14

16 16 14 12

14 12

Not Recommended

25 26

100

101

150

Ampere Rating

More Not More

Than Than AWG

17.

OUTDOOR USE EXTENSIONCORDS. When tool is usedoutdoors, use only

extension cords intended for use outdoors and

marked.

18.

STAY ALERT. Watch what

you

are doing, use commonsense. Don't operate

tool when you are tired.

19.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or other

part that is damaged should be carefully checked to determine that

will

operate properly and performits intended function. Check for alignment of

movingparts, bindingof movingparts, breakageof parts, mounting, and any

other conditions that may affect its operation. A guard or other part that

is damaged should be properly repaired or replaced by an authorized serv-

ice center unless otherwise indicatedelsewhere inthis instructionmanual.

Have defective switches replaced by authorized service center. Don't use

tool if switch does not turn

on and off.

20.

GUARD AGAINST ELECTRIC SHOCK. Prevent body contact withgrounded

surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.

REPLACEMENTPARTS.When servicing, useonly identicalreplacement parts.

22.

POLARIZEDPLUGS. To reduce the risk

electric shock, this equipmenthas

a polarized plug (one blade is wider than the other). This plug will fit in a

polarized outlet only one way. If the plug does not fit fully in the outlet,

reversethe plug.

still does notfit. contact aqualifiedelectriciantoinstall

the proper outlet.

not change the plug in any way.

VOLTAGE WARNING: Before connectingthe tool toa power source (receptacle,

outlet, etc.) be sure the voltage supplied is the same as that specified on the

nameplate of the tool. A power source

with

voltage greater than that specified

for the tool can result

SERIOUS INJURYtothe user

as well as damage to

the tool.

doubt,

NOT PLUG INTHE TOOL. Usinga power source

with

voltage less than the nameplate rating is harmful to the motor.

IMPORTANT SAFETY INSTRUCTIONS

FOR

CHARGER

BATTERY CARTRIDGE

Length of Cord (Feet)

AWG Size of Cord

100

150

SAVE

THESE

INSTRUCTIONS

This manual

contains important safety and operating instructions for battery charger.

Before usingbattery charger, read all instructions and cautionary markings

(11

battery charger,

(2)

battery, and

(3)

product using battery.

CAUTION

To reducerisk of injury, charge only MAKITA BatteryCartridge

9100,

9100A.

9101

9101A. Other types of batteries may burst causing

personal injury and damage.

Do not expose charger to rain or snow.

Use of an attachment not recommended or sold by the battery charger

manufacturermay result

a risk of fire, electric shock, or injurytopersons.

reduce risk of damagetoelectric plugand cord, pull by plugrather than

cord when disconnecting charger.

Makesure cord is located

that

will not be stepped on, tripped over, or

otherwise subjected to damage or stress.

An extension cord should not be used unless absolutely necessary. Use of

improper extension cord could result in a risk of fire and electric shock. If

extension cord must be used, make sure:

a. That pinsonplugof extension cordarethe same number, size, and shape

b. That extensioncordis properly wired and

goodelectrical condition; and

c. That wire size is at least as large as the one specified inthe table below.

TABLE

RECOMMENDED MINIMUM AWG SIZE

FOR

EXTENSION CORDS

FOR

BATTERY CHARGERS

as those of plug on charger;

mediately.

IO.

Donot operatecharger

hasreceiveda sharp blow, beendropped, or other-

wise damaged

any way; take

to a qualified serviceman.

11.

Do not disassemble charger or battery cartridge; take

to a qualified

serviceman when service or repair is required. Incorrect reassembly may

result in a risk of electric shock or fire.

12.

To reduce risk of electric shock, unplugcharger from outlet before attempt-

ingany maintenance or cleaning. Turningoff controls will notreducethisrisk.

ADDITIONAL SAFETY RULES

FOR CHARGER

BATTERY CARTRIDGE

Do notcharge Battery Cartridge when temperature is BELOW 10°C

(5OOF)

notattempt touseastep-up transformer, anenginegenerator or DC power

not allow anything to cover or clog the charger vents.

Always cover the battery terminals

with

the battery cover when the battery

5. A battery short can cause a large current flow, overheating, possible burns

or ABOVE 4OoC (104OF).

receptacle.

cartridge is not used.

and even a breakdown.

(1)

Do not touch the terminals

with

any conductive material.

(2)

Avoid storing batterycartridge

acontainer

with

other metalobjects such

(3)

Do not expose battery cartridge to water or rain.

ture may reach or exceed 5OoC (122OF).

completely worn out. The battery cartridge can explode

a fire.

as nails, coins, etc.

Do not store the tool and Battery Cartridge

locations where the tempera-

Do not incinerate the Battery Cartridge even if

is severely damaged or is

ADDITIONAL SAFETY RULES

FOR CORDLESS SCREWDRIVER

Be aware that this tool is always in an operating condition, because

does

Always be sure

you

have a firm footing.

Hold the tool firmly.

Keep hands away from rotating parts.

5. When driving into walls, floors or wherever "live" electrical wires may be

encountered,

NOT TOUCH ANY METAL PARTS

THE TOOL!

Holdthetoolonly by the insulatedgrasping surfaces toprevent electric shock

you drive into a "live" wire.

Do nottouchthe bit or the workpiece immediatelyafter operation; they may

be extremely hot and could burn your skin.

not have to be plugged into an electrical outlet.

Be sure no one is below when using the tool in high locations.

SAVE THESE INSTRUCTIONS.

Installingor removingthe battery cartridge

Always switchoff thetool before insertion

or removal of the battery cartridge.

removethe batterycartridge, pull out the

set plate on the tool and grasp both sides

of thecartridge while withdrawing

from

the tool.

To insert the battery cartridge, align the

tongue on the battery cartridge with the

groove inthe housing and slip

into place.

Snap the set plate back into place. Be sure

to close the set plate fully before usingthe

tool.

Fast charger DC9700

Battery cartridge

9100, 9100A Approx.

min.

9101, 9101A

Battery cartridge

DC1201 DC9015 DC9112

Approx.

min. Approx. 15min. Approx. 60 min.

Approx.

min.

- -

Set plate

I’

Do not use force when inserting the battery cartridge. If the cartridge does not slide

easily,

is not being inserted correctly.

Charging

Plugthefast charger intoyour power source.

Insert the battery cartridge

that the plus

and minus terminals onthe battery cartridge

are on the same sides as their respective

markings on the fast charger. Insert the

cartridge fully into the port

that

rests

on the charger port floor. Press the start

button(red).The charging light will come on

and charging

will

begin.

thecharging light

does not come on, press the reset button

(yellow) first, then the start button (red). If

the charging light goes out within

seconds even after pressing the reset button

Charging light

Start button Reset button

and start button a couple of times, the battery cartridge is dead. (CAUTION: Wait for more

than

seconds after the charging light goes out to press the reset button again.) Replace

with a new one. When the charging light goes out

a certain time, you may remove

the fully charged battery cartridge. Refer to the table below for the charging time.

When you charge a new battery cartridge or a battery cartridge which has not been used

for a long period,

may not accept a

full

charge. This is a normal condition and does

not indicate a problem. You can recharge the battery cartridge fully after discharging

completely a couple of times.

If you try to charge a cartridge from a just-operated tool, sometimes the charging light

will not come on. If this occurs, let the cartridge cool off for a while. Then re-insert

and try to charge

once more.

not keep the button pressed

withtape, etc. or the circuit will notfunction properly.

Also, a malfunction of the charger may result possibly causing overheating, etc.

If you wish to charge two battery cartridges, allow

minutes between chargings on

the fast charger.

Installing

removing the bit

CAUTIO

Always be sure that the tool is switched off and the battery cartridge is removed before

installing or removing the bit.

Use only the driver bit or socket bit shown

at right.

not use any other driver bit or

socket bit.

install the bit, pull the sleeve in the

direction of the arrow and insert the

bit

into

the sleeve as far as

will go. Then release

the sleeve to secure the

bit.

(3/8")

Bit

Sleeve

remove the bit, pull the sleeve in the direction

the arrow and pull the

bit

out firmly.

NOTE:

Ifthe bitis not inserteddeep enough into thesleeve, the sleeve

will

not returntoitsoriginal

position and the bit will not be secured.

this case, try re-inserting the bit according to

the instructions above.

Switch action

To start the tool, simply pull the trigger. Release the trigger to stop.

CAUTION

Before inserting the battery cartridge into the tool, always check to see that the switch

trigger actuates properly and returns to the

"OFF"

position when released.

Reversing switch action

This

tool has a reversing switch

change

the direction of rotation. Slide the reversing

switch up for clockwise rotation or slide it

down for counterclockwise rotation.

Reversing switch

Clockwise

rotation

Counterclockwise

Switch trigger

CAUTION:

Always check the direction

rotation before operation.

Use the reversing switch only after the tool comes to a complete stop. Changing the

direction of rotation before the tool stops may damage the tool.

Overload protector

The overload protector automatically cuts out to break the circuit whenever heavy work

is prolonged. Wait

seconds before resuming operation.

Adjusting the fastening torque

The fastening torque can be adjusted infi-

nitely from approx.

(0.4

Ibs)to

(2.7

Ibs).

To adjust

it,

loosenthe twoscrews andturn

the adjusting ring. Then tighten the screws

to secure the adjusting ring. Refer to the

table below fok relation between

the

numbers on the adjusting ring and the

fastening torque to be obtained.

Numbers on adjusting ring

Red mark -Adjusting ring

Fastening torque to be obtained

Screw

Number

(0.4

Ibs)

cm (0.7ft

Ibs)

(1.3

Ibs)

27 kg

cm (2.0ft

lbsl

37 kg

cm (2.7ft

Ibs)

(Example)

10kg

(0.7

Ibs)of fastening torque can be obtained when the number

is aligned

to the red mark.

NOTE:

Always tighten the two screws to secure the adjusting ring after adjusting the fastening

torque.

Screw

size

Fastening torque

Operation

Theproperfasteningtorquemaydiffer dependinguponthekindor size of screws, thetype

of materialsto befastened, the condition of thethreads, etc. Beforestartingyour job, always

perform a test operation to verify adequate fastening torque.

Holdthe tool firmly and placethe point of the driver bit inthe screw head. Apply forward

pressure

the tool to the extent that the bit will not slip off the screw and turn the tool

on. As soon as the screw becomes tight, the clutch will cut in and the motor will stop

automatically. Releasethe trigger.

NOTE:

Hold the tool pointed straight at the screw, or the screw and/or bit may be damaged.

If the motor will not start even after you pull the trigger, release the trigger. Then pull

the trigger again after turning the bit slightly with your fingers.

Fastening performance

The following referencetable indicates the approximate fastening capacity from a single

Fastenings

M5x

Approx. 700 screws

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