Makita 4191DZ User manual

Cordless Cutter

13-318")

(3-3/8")

MODEL 4191DZ

(3-3/8")

MODEL 419lDWA

With Battery Cartridge and Fast Charger

316

2.1 kg

(12-1/2") (4.6

Ibs)

1,000

15/16")

11/16")

INSTRUCTION

MANUAL

Battery Cartridge

1222

PECl

CAT1

Model DC1410 Fast Charger

Model 4191D

weight

Blade Cutting depth

load speed Overall

(RPM)

length

900

450

diameter

A.C. only 50

60 Hz D.C. 7.2 V

14.4

1 Hr.

Voltage

Input

output

Charging time

IMPORTANT

SAFETY INSTRUCTIONS

(For

All

Tools)

WARNING:

WHEN

USING ELECTRIC TOOLS, BASICSAFETY

PRECAUTIONSSHOULD ALWAYS BE FOLLOWEDTO REDUCE

THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL

INJURY, INCLUDING THE FOLLOWING:

READ ALL INSTRUCTIONS.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.

CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp

or wet locations. Keep work area well

lit.

Don't expose power tools to rain.

Don't use tool in presence of flammable liquids or gases.

KEEP CHILDREN AWAY. All visitors should be kept away from work area.

Don't let visitors contact tool or extension cord.

STORE IDLETOOLS. When not

use, tools should bestored

dry, and high

or locked-up@ace

out of reach of children.

DON'T FORCETOOL.

will dothejob better and safer atthe ratefor which

was intended.

USE RIGHT TOOL. Don't force small tool or attachment to do the job of a

heavy-dutytool. Don't usetoolfor purpose notintended; for example, don't

use circular saw for cutting tree limbs or logs.

DRESS PROPERLY. Don't wear loose clothing orjewelry. They can be caught

in moving parts. Rubber gloves and non-skid footwear are recommended

when working outdoors. Wear protective hair covering tocontain long hair.

USE SAFETY GLASSES. Also use face or dust mask

cutting operation is

dusty.

DON'T ABUSECORD. Nevercarry toolby cord or yank

todisconnect from

receptacle. Keep cord from heat, oil, and sharp edges.

IO.

SECURE WORK. Use clamps or a vise to hold work. It's safer than using

your hand and

frees both hands to operate tool.

11.

DON'T OVERREACH. Keep proper footing and balance at all times.

12.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and

safer performance. Follow instructions for lubricating and changing acces-

sories. Inspect tool cords periodicallyand

damaged, haverepairedby autho-

rized service facility. Inspect extension cords periodically and replace if

damaged. Keep handles dry, clean, and free from

oil

and grease.

13.

DISCONNECT

TOOLS

when not in use, before servicing, and when chang-

ingaccessories,

such

blades,bits, cutters.

14.

REMOVEADJUSTING KEYS AND WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are removed from tool before turning

on.

15.

AVOID UNINTENTIONALSTARTING. Don't carry toolwithfinger onswitch.

Be sure switch is

OFF

when plugging in.

16.

OUTDOORUSE EXTENSIONCORDS. When tool is usedoutdoors, use only

extension cords intended for use outdoors and

marked.

17.

STAY ALERT. Watch what you are doing, usecommon sense. Don't operate

tool when you are tired.

18.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or other

part that is damaged should be carefully checked to determine that

will

operate properly and perform its intended function. Check for alignment of

moving parts, bindingof movingparts, breakageof parts. mounting, andany

other conditions that may affect its operation. A guard or other part that

isdamaged should be properly repaired or replacedbyan authorized service

center unlessotherwise indicatedelsewhere inthis instruction manual. Have

defective switches replaced by authorized service center. Don't use tool

switch does not turn

on and off.

19.

GUARDAGAINST ELECTRIC SHOCK. Prevent body contact with grounded

surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.

20.

REPLACEMENTPARTS.When servicing, useonly identical replacement parts.

21.

POLARIZEDPLUGS. To reducethe risk of electric shock, thisequipment has

a polarized plug (one blade is wider than the other). This plug will fit

polarizedoutlet only one way.

the plugdoes not

fit

fully inthe outlet, reverse

the plug. If

still does not

fit,

contact a qualified electrician to install the

proper outlet.

not change the plug

any way.

VOLTAGE WARNING: Before connecting the tool toa power source (receptacle,

outlet, etc.) be sure the voltage supplied is the same as that specified on the

nameplate of the tool. A power source with voltage greater than that specified

for the toolcan result

SERIOUS INJURY tothe user

as well as damage to

the tool.

doubt,

NOT PLUG INTHE TOOL. Using a power source with

voltage less than the nameplate rating is harmful to the motor.

IMPORTANT SAFETY INSTRUCTIONS

FOR CHARGER

BATTERY CARTRIDGE

SAVE THESE INSTRUCTIONS

This manual

Length of Cord (Feet) 25

AWG Size of Cord

100

150

ADDITIONAL

SAFETY

RULES

FOR CHARGER

BATTERY CARTRIDGE

Do not charge Battery Cartridge when temperature is

BELOW

10°C

(5OOF)

Donotattempt touse astep-up transformer, anenginegenerator or DC power

not allow anything to cover or clog the charger vents.

Always cover the battery terminals with the battery cover when the batter.y

A battery short can cause a large current flow, overheating, possible burns

or ABOVE 4OoC

(104OF).

receptacle.

cartridge is not used.

and even a breakdown.

not touch the terminals with any conductive material.

(21

Avoidstoring battery cartridge inacontainer

with

other metalobjects such

(3)

Do not expose battery cartridge to water or rain.

ture may reach or exceed

35OC

(95OF).

completely worn out. The battery cartridge can explode in

fire.

as nails, coins, etc.

Do not store the tool and Battery Cartridge in locations where the tempera-

Do not incinerate the Battery Cartridge even

is severely damaged or is

ADDITIONAL SAFETY RULES

Be aware that this is always inan operating condition, because

does not

have to be plugged into an electrical outlet.

Check the wheel carefully for cracks or damage before operation. Replace

cracked or damaged wheel immediately.

Use only flanges specified for this tool.

Be careful not to damage the spindle, flanges (especially the installing

surface) or bolt. Damage to these parts could result in wheel breakage.

Hold the tool firmly.

Keep hands away from rotating parts.

Make sure the wheel is not contactingthe workpiece before the switch is

Wait

until

the wheel attains

full

speed before cutting.

Stop operation immediately if you notice anything abnormal.

turned on.

IO.

Do not attempt to lock the trigger

the

"ON"

position.

11.

Never attempt tocut withthe tool

held upside down

a vise. This

can lead to serious accidents,

because

isextremely dangerous.

12.

Before settingthe tooldownafter completing

cut, be sure that the wheel

has come to a complete stop.

SAVE THESE INSTRUCTIONS.

Installing or removingthe battery cartridge 1222

*Always switch off the tool before insertionor removal of the batterycartridge.

*To

remove the batterycartridge, withdraw

itfrom the tool while pressing the buttons

both sides

the cartridge.

*To

insert the battery cartridge, align the

tongue on the battery cartridge with the

groove in the housing and slip it until it is

locked with

little click.

*Do

not use force when inserting the battery cartridge. If the cartridge does not slide in

easily, it is not being insertedcorrectly.

Installingthe set plate

Always install the set plate when using bat-

tery cartridges

1200,

1201, 1201A, 1202or

1202A. Install the set plate on the tool with

the screw and nut provided as shown in

the figure.

Pan headscrew

Set

plate

Installing or removingthe battery cartridge 1200,1201,1201A, 1202 and 1202A.

*Always switch off the tool before insertionor removal of the battery cartridge.

*To

remove the battery cartridge, pull out

the set plate on the tool and grasp both

sides of the cartridge while withdrawing it

from thetool.

*To

insert the battery cartridge, align the

tongue on the battery cartridge with the

groove in the housing and slip it into place.

Snap the set plate back into place. Be sure

to close the set plate fulty before using the

tool.

*Do

not use force when inserting the battery cartridge.

the cartridge does not slide in

easily, it is not being insertedcorrectly.

Charging

*Your new battery cartridge

not charged.

You will need to charge it before use. Use

the fast charger Model DC1410 to charge

the battery cartridge.

*Plug the fast charger into the proper NC

voltage source.The charginglight will flash

in green color.

*Insert the batterycartridge

that the plus

and minus terminals on the battery car-

tridge are on the same sides as their

respective markings on the fast charger.

Insert the cartridge fully into the port

that it rests on the charser

~ort

floor.

1201

1201A

Charging light

Approx.

min.

-I

*When the battery cartridge is inserted, the charging light color will changefrom green to

*When charging is completed, the charginglight color will changefrom red to green.

*After charging, unplug the charger from the power source. Refer to the table below for

red and chargingwill begin. The charging light will remain lit steadily during charging.

the chargingtime.

1202 I1202A

1222

DC1410

Approx.

min.

1200

ADDrox. 40 min.

CAUTION:

*The fast charger Model DC1410

for charging Makita battery cartridge. Never use it for

other purposes or for other manufacturer’s batteries.

*When you charge

new battery cartridge or

battery cartridge which has not been used

for

long period of time, it may not accept

full charge. This is normal condition and

does not indicate

problem,

You

can rechargethe batterycartridge

fully

after discharging

it completely and recharging

couple of times.

*If you charge

batterycartridgefrom

just-operated tool or

battery cartridgewhich has

been left in a locationexposed to direct sunlight or heatfor

longtime, the charginglight

mayflash in red color. If this occurs, wait for

while. Charging will begin after the battery

cartridge cools. The battery cartridge will cool faster if you remove the battery cartridge

from the fast charger.

*If the charginglight flashes alternately in green and red color,

problem exists and charg-

ing is not possible. The terminals on the charger or battery cartridge are clogged with

dust or the batterycartridge is worn out or damaged.

*If you wish to charge two battery cartridge, allow 15 minutes betweenchargings on the

fast charger.

Installingor removingdiamond wheel

CAUTION

Always be sure that the tool is switched off and the battery cartridge is removed before

installingor removing the wheel.

To install the wheel, first loosen the bolt

with the hex wrench and remove the bolt

and the flange. Then mount the wheel, the

flange and the bolt. The wheel should be

mounted with the Makita name on the

flange side.

Press the shaft lock

that the wheel can-

not revolve. Use the hex wrench to tighten

Diamond

wheel

Shaft

lock

the bolt securely

Hex wrench

remove the wheel, follow the installationprocedure in reverse.

CAUTION:

*When installingthe wheel, be sure to tighten the bolt securely.

*Use only the Makita hex wrench to install or remove the wheel.

installingwater

supply

Attach the tank holder on the tank. The tank

Attach the tank holderonto the motor hous-

ing.Tighten the screw

(B)

securely.

-Tank

Tank

holder

installing

portion

Connect the cap on the end of the polyvinyl

tube to the mouth

the tank. Turnthe tank

clockwise when making the connection.

Then tighten the screw

(A)

securely to

secure the tank.

CAUTION:

you

find the polyvinyl tube is bent like

"V"

or has been strained excessively after

installingthe water supply, loosenthe screw

(B)

and adjust the positionof the tank to alle-

viate the bent, pinched or strained condition.

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