MAKINEX GEN-9P User manual

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Makinex 9kW Generator

GEN-9P USA SPEC

3-PHASE GENERATOR

OPERATOR’S MANUAL

REV1117

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Table of Contents

DISCLAIMER .....................................................................................................................................................3

ABOUT THIS MANUAL......................................................................................................................................4

KEY TERMS.......................................................................................................................................................... 4

PRODUCT INFORMATION ................................................................................................................................5

PROPOSITION 65 WARNINGS ............................................................................................................................. 5

SAFETY INFORMATION ....................................................................................................................................... 5

GENERAL SAFETY PRECAUTIONS..................................................................................................................... 5

ELECTRICITY RELATED SAFETY PRECAUTIONS................................................................................................. 7

EARTHING OF GENERATOR................................................................................................................................. 8

SAFETY DECAL ................................................................................................................................................... 10

PRODUCT SPECIFICATIONS ............................................................................................................................11

GEN-9P-US WITH 2X30A, 2X20A OUTLETS WITH GFCI PROTECTION ............................................................... 11

FEATURES.......................................................................................................................................................... 11

OVERALL MACHINE DIMENSIONS..................................................................................................................... 12

ALTERNATOR SPECIFICATIONS ......................................................................................................................... 12

OPERATION ...................................................................................................................................................12

BEFORE USE ...................................................................................................................................................... 13

ADDING FUEL .................................................................................................................................................... 13

OPERATING GENERATOR ...............................................................................................................................15

CONNECTING ELECTRICAL DEVICES .................................................................................................................. 15

SHUTTING DOWN THE GENERATOR ................................................................................................................. 15

MAINTENANCE ..............................................................................................................................................16

GENERAL RECOMMENDATIONS: ...................................................................................................................... 16

CHECK YOUR GENERATOR ............................................................................................................................ 16

STORAGE .......................................................................................................................................................17

LIMITED WARRANTY ......................................................................................................................................18

NORMAL WEAR ................................................................................................................................................ 18

INSTALLATION, USE, AND MAINTENANCE........................................................................................................ 19

OTHER EXCLUSIONS.......................................................................................................................................... 19

CONTACT INFORMATION ............................................................................................................................... 21

APPENDIX A- RISK ASSESSMENT ....................................................................................................................... 22

APPENDIX B- WIRING DIAGRAMS..................................................................................................................... 23

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INTRODUCTION

Thank you for purchasing a MAKINEX product.

This manual provides information and procedures to safely operate and maintain

the GEN-9P-US Generator. For your own safety and protection from injury,

carefully read, understand, and observe the safety instructions described in this

manual.

Keep this manual or a copy of it with the machine. If you lose this manual or need

an additional copy, please contact MAKINEX. This machine is designed and built

with user safety in mind; however, it can present hazards if improperly operated

and serviced. Please follow the operating instructions carefully. If there are any

questions regarding operating or servicing of this machine, please contact

MAKINEX.

All rights, especially copying and distribution rights are reserved.

No part of this publication may be reproduced in any form or by any means,

electronic or mechanical, including photocopying, without express written

permission from MAKINEX

Any type of reproduction or distribution not authorised MAKINEX represents an

infringement of valid copyrights and will be prosecuted. We expressly reserve the

right to make technical modifications, even without due notice, which aim at

improving our machines or their safety standards.

DISCLAIMER

MAKINEX and its affiliates take no responsibility for any damage, injury or

death resulting from the incorrect or unsafe use of this product. Use of this

product should be undertaken by competent persons only. It is the operator’s

responsibility to ensure that the following safety procedures are followed. If you

are unsure, do not operate this product.

Record the model and serial numbers as well as date and place of purchase for

future reference. Have this information available when ordering parts and when

making technical or warranty inquiries

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ABOUT THIS MANUAL

This manual uses the following symbols to help differentiate between different kinds

of information. The safety symbol is used with a key word to alert you to potential

hazards in operating and owning power equipment. Follow all safety messages to

avoid or reduce the risk of serious injury or death.

KEY TERMS

READ

CAREFULLY

READ CAREFULLY –refers to important

information that should be paid careful attention.

CAUTION

CAUTION - indicates a potential hazardous situation

which, if not avoided, may result in minor or moderate

injury

WARNING

WARNING –indicates a potentially hazardous

situation which, if not avoided, could result in death or

serious injury

DANGER

DANGER –indicates a imminently hazardous

situation which, if not avoided, will result in death or

serious injury

PROHIBITED

PROHIBITED –identifies actions that should never

be carried out by anyone interacting with the machine.

MAKINEX SUPPORT

1-855-Makinex (855-625-4639)

MODEL NO.

GEN-9P-US

SERIAL NO.

DATE OF PURCHASE

PURCHASE LOCATION

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PRODUCT INFORMATION

PROPOSITION 65 WARNINGS

WARNING

THIS PRODUCT CONTAINS ONE OR MORE

CHEMICALS KNOWN TO THE STATE OF

CALIFORNIA TO CAUSE CANCER, BIRTH

DEFECTS OR OTHER REPRODUCTIVE HARM.

WARNING

EXHAUST GASES FROM THIS PRODUCT

CONTAIN CHEMICALSKNWON TO THE STATE OF

CALIFONIA TO CAUSE CANCER, BIRTH DEFECTS

OR OTHER REPRODUCTIVE HARM.

WASH HANDS AFTER HANDLING THIS PRODUCT

SAFETY INFORMATION

WARNING

Read this manual thoroughly before operating your

generator. Failure to follow instructions could result in

serious injury or death

WARNING

MAKINEX GEN-9P-US Generator designed for

professional operators only, instruct operators in care

and use of the machine before use!

GENERAL SAFETY PRECAUTIONS

•ALWAYS use in a well-ventilated area.

•ALWAYS ensure the applied load does not exceed the generators rating.

Overloading the generator is dangerous and could cause serious damage.

•ALWAYS disconnect the generator when carrying out any maintenance.

•ALWAYS ensure the generator reaches operating speed before connecting

a load.

•ALWAYS start the engine BEFORE connecting any appliances to the output

receptacles.

•ALWAYS test the GFCI’s before use.

•ALWAYS check the generator for damage before use.

•ALWAYS keep well clear of all moving parts on the generator at all times.

•NEVER allow children or animals near the generator.

•NEVER connect to a commercial or mains power supply, or any other

electrical source.

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•NEVER allow the generator to run out of fuel when a load is connected.

•NEVER alter or tamper with the internal wiring of the generator.

•NEVER climb or stand on the generator as dents may cause overheating of

the acoustic lining.

•NEVER touch any part of the engine, alternator, or exhaust when the

generator is in use as these get hot and could burn.

DANGER

RISK OF EXPLOSION OR FIRE

•Fuel and its vapours are extremely flammable and explosive

•Fire or explosion can cause severe burns or death

•ALWAYS switch the engine OFF when refuelling.

•ALWAYS refuel away from any source of heat.

•ALWAYS refuel in a well-ventilated area.

•NEVER overfill fill the tank, fill to the level specified.

•NEVER smoke whilst refuelling and avoid smoking or using a naked flame

near the generator.

•NEVER start the engine if there is a fuel spill. Any spillage must be wiped

clean and the generator allowed to dry before attempting to start the engine.

DANGER

RISK TO BREATHING

•Running engine gives off Carbon Monoxide, an odourless,

colourless, poisonous gas.

•Breathing Carbon Monoxide can cause nausea, fainting or

death.

•Some chemicals or detergents may be harmful if inhaled or

ingested, causing severe nausea, fainting, or poisoning.

WARNING: EXHAUST FUMES CAN BE FATAL

•ALWAYS ensure that there is adequate ventilation when using the generator.

•ALWAYS position the generator so that the exhaust is pointing away from

people or animals.

•NEVER use the generator indoors or in an enclosed area. (i.e. in warehouse,

tunnel, well or a hold).

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ELECTRICITY RELATED SAFETY PRECAUTIONS

WARNING

RISK OF ELECTRICAL SHOCK

•Risk of electrocution.

•ALWAYS test the GFCI’s before use.

•ALWAYS store the generator undercover when not in use and away from

damp or wet conditions.

•NEVER use the generator outdoor when it is raining or snowing or in wet or

damp conditions.

•NEVER use water or any other liquids to clean the unit while it is running.

DANGER

RISK OF HOT SURFACES

•Contact with hot surfaces, such as engine’s

exhaust components, could result in serious burns.

•During operation, touch only the control surfaces of generator. Keep children

away from the generator at all times. They may not be able to recognise the

hazards of this product.

WARNING

POSITIONING THE GENERATOR FOR USE

•ALWAYS leave at least a 3-foot gap between the generator and any

surrounding building or structure.

•ALWAYS ensure the generator is on a solid, flat surface.

•ALWAYS ensure the surrounding area is free from any material that could

burn or be damaged by heat.

•NEVER move or tilt the generator whilst it is switched on.

•NEVER cover or enclose the generator whilst it is in use.

•Be aware of the weight of the generator, do not attempt to lift or move the

generator without the assistance of other persons or suitable lifting

equipment.

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EARTHING OF GENERATOR

Earthing of generators helps protect the user from electric shock or electrocution

which may be caused due to malfunction or breakdown. This threat to the user is

prevented by creating a path of least resistance for the electrical current to travel to

the ground which inherently absorbs the over-current or short circuit.

WARNING

FAILURE TO PROPERLY CONNECT THE EQUIPMENT TO THE

EARTHING CONDUCTOR WILL RESULT IN A RISK OF

ELECTROCUTION. CONSULT WITH A QUALIFIED ELECTRICIAN

INCASE OF DOUBT WITH THE EARTHING OF THE UNIT.

To connect the generator to an appropriate earth source, a hex

nut and an earth terminal should be used. An #8 earth wire

must be used to establish the earth path for the electrical

current. Connect the terminal of one end of the earth wire to

the frame in-between a spring washer and two hex nuts then

tighten the nuts securely. The other end of the wire should be

bolted securely onto an appropriate ground source.

Portable generators are inherently more dangerous than fixed

generators as they are not permanently earthed. Therefore,

appropriate measures must be taken to properly set up the

earthing of the generators. The National Electric Code (NEC)

contains several methods that can be used to establish a

suitable earthing source for the portable generator unit. Some

examples of these methods are summarised in the following

points.

•A suitable earthing source can be a metal underground water pipe in direct

contact with the earth at a minimum depth of 10 feet.

•If a pipe is unavailable, an 8-foot length pipe or rod can also be used as a

suitable earthing source.

•Pipes used as an earthing source must be 3/4 inch trade size or larger with a

non-corrosive outer surface.

•Steel or iron rods must be at least 5/8 diameter, and at least 1/2 inch diameter

for non-ferrous rods. Ensure that the non-ferrous material used is earthing

suitable.

•Rod or pipe should be driven 8 feet deep into the ground. If a rock bottom is

met within 4 feet, the rod or pipe can be buried in a trench.

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•All electrical tools and appliances powered by the generator, must be properly

earthed by either a third wire or “double insulated”.

Recommendations:

1. Use electrical devices with 3-prong power cords

2. Use extension cords with a 3-hole receptacle and a 3-prong plug on opposite

ends to maintain earth protection from the generator to the appliance.

We strongly recommend that all applicable federal, state, and local regulations

relating to grounding/earthing specifications be checked and followed.

THIS INSTALLATION MUST BE CARRIED OUT BY A LICENSED ELECTRICIAN

AND ALL LOCAL CODES MUST BE FOLLOWED

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SAFETY DECAL

*May vary by model

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