MAKELSAN BOXER SERIES User manual
USER MANUAL
BOXER SERIES
10 - 20 KVA
USER MANUAL
BOXER SERIES
10 - 20 KVA
AG–SD-109
Rev:0
AG-SD-109 Publishing Date: 13.10.2015 Revision No: 0 Rev. Date:
About The Manual
This manual is prepared for the users of Boxer 10-20 kVA.
Companion Manuals
For further information about this device and its options, please visit www.makelsan.com.tr
Updates
Please visit www.makelsan.com.tr for updates. Always use the latest manuals.
Shipment
Carrying vehicles or handling accessories must have enough features and characteristics to carry
UPS’s weight.
DO NOT LIFT HEAVY DUTY WEIGHT WITHOUT HELP
1 Person
<18 kg (<40 lb)
2 People
18-32 kg (40-70 lb)
3 People
32-55 kg (70-120 lb)
Carrying vehicles or handling accessories
>55 kg (>120 lb)
Be more careful of sudden movements, especially when batteries are inside of cabinet.
BOXER SERIES 10-20 KVA CONTENTS
AG-SD-109 Publishing Date: 13.10.2015 Revision No: 0 Rev. Date:
CONTENTS
1 SAFETY and WARNINGS .........................................................................................................................................1
1.1 Warnings....................................................................................................................................................................1
1.2 Clearance and Access............................................................................................................................................2
1.3 Storage........................................................................................................................................................................2
1.4 Shipment....................................................................................................................................................................2
2 PRODUCT DESCRIPTION.............................................................................................................................................4
2.1 General Information..............................................................................................................................................9
2.1.1 Static Transfer Switch ..................................................................................................................................9
2.1.2 Battery Temperature Regulation..........................................................................................................10
2.2 UPS’s Operation Modes.....................................................................................................................................10
2.2.1 Normal (Online) Mode ..............................................................................................................................10
2.2.2 Battery (Stored) Mode ..............................................................................................................................10
2.2.3 Bypass Mode .................................................................................................................................................10
2.2.4 Automatic Restart Mode...........................................................................................................................11
2.2.5 Maintenance Mode .....................................................................................................................................11
2.3 Battery Management .........................................................................................................................................11
2.3.1 Advanced Level Functions (Automatic Battery Test) ..................................................................12
2.4 User Panel...............................................................................................................................................................13
2.4.1 Opening Screen ............................................................................................................................................15
2.4.2 Main Menu......................................................................................................................................................15
2.4.3 Navigating Through the Menus .............................................................................................................15
2.4.4 Password Protected Menus ....................................................................................................................16
2.4.5 Control Menu ................................................................................................................................................16
2.4.6 Status Menu ...................................................................................................................................................16
2.4.7 Setup Menu ....................................................................................................................................................17
2.4.8 Logging Menu................................................................................................................................................20
3 INSTALLATION.............................................................................................................................................................21
3.1 Single Module Installation ...............................................................................................................................21
3.1.1 Warnings.........................................................................................................................................................21
3.1.2 Pre-Installation Check Up ........................................................................................................................22
3.1.3 Positioning .....................................................................................................................................................22
3.1.3.1 Positioning the UPS ............................................................................................................................22
3.1.3.2 Configuration of Internal Batteries..............................................................................................23
BOXER SERIES 10-20 KVA CONTENTS
AG-SD-109 Publishing Date: 13.10.2015 Revision No: 0 Rev. Date:
3.1.3.3 Placing External Batteries ...............................................................................................................24
3.1.4 Transportation Type of Cabinets..........................................................................................................26
3.1.5 Mains, Load and Battery Connections ................................................................................................26
3.1.5.1 External Protections ..........................................................................................................................26
3.1.5.2 Cable and Fuse Configuration ........................................................................................................27
3.1.5.3 Cable Connections...............................................................................................................................27
3.1.5.4 Connecting Batteries..........................................................................................................................31
3.1.5.4.1 Internal Battery Installation Procedure and Connection ...........................................31
3.1.5.4.2 External Battery Installation Procedure and Connection ..........................................32
3.1.5.5 Control and Communication Cable Connections....................................................................34
3.2 Parallel Setup ........................................................................................................................................................35
4 OPERATION ...................................................................................................................................................................39
4.1 Operation Procedure .........................................................................................................................................39
4.1.1 Circuit Breakers ...........................................................................................................................................39
4.1.2 First Start-Up.................................................................................................................................................39
4.1.3 Testing the Operation Modes of the UPS ...........................................................................................41
4.1.3.1 Switching from Normal Mode to Battery Mode......................................................................41
4.1.3.2 Switching from Normal Mode to Static Bypass Mode..........................................................41
4.1.3.3 Switching from Static Bypass Mode to Normal Mode..........................................................42
4.1.3.4 Switching from Normal Mode to Maintenance Bypass Mode...........................................42
4.1.4 Performing a Complete Shutdown.......................................................................................................44
4.1.5 EPO (Emergency Power OFF) ................................................................................................................45
4.1.6 RS232 Serial Communication Installation and Examination ....................................................45
5 EXPLANATIONS of LOGGING..................................................................................................................................46
6 TABLE of TECHNICAL SPECIFICATIONS ...........................................................................................................52
7 CONTACT INFORMATION........................................................................................................................................54
BOXER SERIES 10-20 KVA SAFETY AND WARNINGS
AG-SD-109 Publishing Date: 13.10.2015 Revision No: 0 Rev. Date:
1 SAFETY and WARNINGS
1.1 Warnings
This manual must definitely be read and understood before installing the UPS. The installation
and first start-up can be performed only by an authorized MAKELSAN staff.
Installation and start-up by unauthorized persons may cause serious injury and/or result in
death.
The UPS is designed to be used in continuous vertical position in fixed-positioned applications.
THE UPS MUST BE USED WITH GROUND CONNECTION.
Connect the ground cable before connecting the mains.
The ground leakage current may rise up to 0,4A.
THE UPS MUST BE DISCONNECTED FROM THE MAINS AND BATTERIES
BEFORE SERVICING. ALSO WAIT FOR AT LEAST 5 MINUTES FOR THE DC BUS
CAPACITORS TO DISCHARGE AFTER POWER OFF.
Service-Maintenance
All service and maintenance operations are performed internally. All parts of UPS can be
serviced and replaced only by a trained personnel.
Performing regular protective maintenance at least once a year is
recommended beginning from the first installation. (This service will be
provided for a fee by authorized MAKELSAN staff.)
BATTERY VOLTAGE MAY RISE UP TO 450 VDC!
Battery voltages are in deadly levels (450Vdc). Batteries must not be touched except the trained
staff.
Batteries certainly must not be thrown into fire. Regarding the topic of batteries which are dead
and defected: The waste batteries must definitely not be thrown to nature. They must be
delivered to MAKELSAN authorized technicians or to the foundations which are authorized for
collecting waste batteries by the Ministry of Environment.
Fire extinguishing equipment must be kept nearby the UPS.
BOXER SERIES 10-20 KVA SAFETY AND WARNINGS
AG-SD-109 Publishing Date: 13.10.2015 Revision No: 0 Rev. Date:
1.2 Clearance and Access
Clearance
There exist no air inlet or outlet grilles on the sides of 10-20 kVA UPS. All air is taken through
front and evacuated through fan grids on the back side. There must be 1 m clearance at least at
front side and 1.2 m clearance at least at rear side of UPS. There should not be permanent or
temporary use within the limits specified. Otherwise, the UPS’s performance will decrease.
Access
Operator can reach the inside of UPS through front panel on our products in the range of 10-20
kVA.Therefore, enough area must be left for operator. Furthermore, the device can be accessed
through the back side for service and maintenance. Thus, sufficient area must always be left in
the back side in order that service staff can work.
1.3 Storage
UPS should be kept in a room or area where is protected from excessive moisture and heat
before commissioning.
Unused batteries must be charged at regular intervals. This time interval is
determined by the battery supplier. Charging batteries can be performed
periodically by connecting to a proper mains for a while.
1.4 Shipment
Carrying vehicles or handling accessories must have enough features and characteristics to carry
UPS’s weight.
BOXER SERIES 10-20 KVA SAFETY AND WARNINGS
AG-SD-109 Publishing Date: 13.10.2015 Revision No: 0 Rev. Date:
The cabinet is equipped with four wheels. By this means, it can be easily moved and placed.
These wheels must only be used on smooth surfaces.
After the UPS has been placed on an appropriate position, front wheels must be locked. Back
wheels are fixed. Be more careful of sudden movements, especially when batteries are inside of
cabinet.
Move the UPS as rarely as possible.
BOXER SERIES 10-20 KVA PRODUCT DESCRIPTION
AG-SD-109 Publishing Date: 13.10.2015 Revision No: 0 Rev. Date:
2 PRODUCT DESCRIPTION
General View
BOXER SERIES 10-20 KVA PRODUCT DESCRIPTION
AG-SD-109 Publishing Date: 13.10.2015 Revision No: 0 Rev. Date:
Front View
1
LCD Display
2
Fresh Air Vacuum Grid
3
EPO (Emergency Power Off) Button
4
Menu Navigation Keys
5
Mimic Diagram
Back View
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