Majestic SHR36 Mounting instructions

SHR Series

Woodburning Fireplace

Homeowner's Installation & Operating Manual

For Models:

SHR36

SHR42A

SHR48

SHR52

Underwriter's Laboratories Report No. MH6018

DO NOT DISCARD THIS MANUAL: Retain for future use.

20001384 7/04 Rev. 13

™

410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777

www.majesticproducts.com • www.vermontcastings.com

CFM Specialty Home Products

SHR Series Woodburning Fireplace

20001384

Safety Information

PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING FIREPLACE.

IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to

follow these instructions may result in a possible fire hazard and will void the warranty.

Description

The SHR Series fireplaces are solid fuel, woodburning

fireplaces. The SHR36/42A/48 (Super Hearth) are

clean-face fireplaces.

Precautions

CFM Specialty Home Products fireplaces and compo-

nent parts have been highly tested and will operate

safely when installed in accordance with instructions

provided in this manual. Carefully read and understand

all instructions before beginning installation.

If you notice any damage to fireplace or component

parts, immediately report damage to your Majestic

Fireplaces dealer.

Only use CFM Specialty Home Products components

or the warranty will be voided and a fire hazard may be

created.

CFM Specialty Home Products warranty will be voided

by and CFM Specialty Home Products disclaims any

responsibility for the following actions:

•Installation of any damaged fireplace or

chimney component;

•Modification of fireplace, chimney assembly

or any component parts thereof; (except for

chase flashings as detailed in the Chimney

Top installation instructions).

•Installation other than as instructed by CFM

Specialty Home Products; or

•Installation and/or use of any component part

not manufactured or approved by CFM Spe-

cialty Home Products in combination or

assembly with a Majestic Fireplaces fireplace

system, notwithstanding any independent

testing laboratory or other third party ap-

proval of such component parts or accessory.

Any such action may possibly cause a fire hazard.

Consult local building codes to ensure that you are in

compliance before installing the fireplace.

Fireplaces must be vented to the out-of-doors.

Do not obstruct or modify air inlets/outlets in any

manner.

Do not install combustible materials on any of the

black fireplace surround.

Burn only solid wood fuel or gas logs.

Do not install a solid fuel burning insert or other

products not specified for use with this fireplace.

These fireplaces are not approved for installation in

mobile homes.

Proposition 65 Warning: Fuels used in gas,

woodburning or oil fired appliances, and the prod-

ucts of combustion of such fuels, contain chemicals

known to the State of California to cause cancer,

birth defects and other reproductive harm.

California Health & Safety Code Sec. 25249.6

Drafts

The fireplace should not be located in areas that create

drafts (ie: frequently opened doors and central heating

air inlets/outlets) that hamper the normal flow of air into

the fire.

Gas Logs

If you plan to install a gas log, the gas line should be

installed before framing the fireplace. The gas line must

be installed by a certified gas line installer.

SHR36 / SHR42A / SHR48 / SHR52

Listed

UL 127

Standard for Factory Built Fireplaces

Safety Information . . . . . . . . . . . . . . . . . . 2

Specifications and Framing. . . . . . . . . . . 3

Parts Identification. . . . . . . . . . . . . . . . . . 5

Chimney Requirements. . . . . . . . . . . . . . 6

Planning Information . . . . . . . . . . . . . . . . 7

Installation . . . . . . . . . . . . . . . . . . . . . . . . 8

Replacement Parts . . . . . . . . . . . . . . . . 20

Accessories. . . . . . . . . . . . . . . . . . . . . . 21

Table of Contents

SHR Series Woodburning Fireplaces

20001384

Rough

Opening

Height

42" (1067mm)

52¹⁄₄" (1327mm)

48¹⁄₈"

(1222mm)

³⁄₄"

28¹⁄₂"

(724mm)

7⁷⁄₁₆"

(189mm)

13³⁄₈" Dia.

(340mm)

Rough Opening Width 53³⁄₄"

Rough

Opening

Depth

65¹⁄₈" (1654mm)

92¹¹⁄₈" (2340mm)

10¹⁄₂"

(267mm)

29¹⁄₄"

(743mm)

32¹⁄₂" (826mm)

54¹⁄₄"

(1378mm)

46¹⁄₈"

(1172mm)

³⁄₄" (19mm)

³⁄₄"

³⁄₄" (19mm)

12¹⁄₄"

(311mm)

11" Dia.

(279mm)

19¹⁄₄"

(489mm)

14¹⁄₄"

(362mm) 9"

(229mm) 10⁵⁄₃₂"

(258mm)

Outside

Air

Gas Line Access

Gas Line

Access

(1365mm)

FP546A

Fig. 2 SHR42A Series specifications and framing.

SHR42A Series Woodburning Fireplace

36"

(914mm)

46¹⁄₄" (1175mm)

44"

(1118mm)

³⁄₄"

24"

(610mm)

7⁷⁄₁₆"

(189mm)

13³⁄₈" Dia.

(340mm)

Rough Opening Width 47³⁄₄"

Rough

Opening

Height

Rough

Opening

Depth

57¹⁵⁄₁₆" (1472mm)

81⁷⁄₈" (2080mm)

10³⁄₈"

(2264mm)

26³⁄₄"

(680mm)

29" (737mm)

48¹⁄₄"

(1226mm)

41⁹⁄₁₆"

(1056mm)

³⁄₄" (19mm)

³⁄₄"

³⁄₄" (19mm)

12¹⁄₂"

(318mm)

11" Dia.

( 279mm)

13³⁄₄"

(349mm) 7³⁄₄"

(197mm)

14¹⁄₂"

(368mm)

15⁵⁄₈"

(397mm)

Outside

Air

Gas Line Access

Gas Line

Access

(1213mm)

SHR36 Series Woodburning Fireplace

FP526A

Fig. 1 SHR36 Series specifications and framing.

SHR Series Woodburning Fireplace

20001384

28¹⁄₂"

(724mm)

7³⁄₄"

(197mm)

48"

(1219mm)

58¹⁄₄" (1480mm)

48¹⁄₂" (1232mm)

³⁄₄"

7⁷⁄₁₆"

(189mm)

13³⁄₈" Dia.

(340mm)

Rough Opening Width 59³⁄₄"

Rough

Opening

Height

Rough

Opening

Depth

66³⁄₈" (1686mm)

93⁷⁄₈" (2384mm)

10³⁄₈"

(264mm)

26³⁄₄"

(680mm)

41" (1041mm)

53" (1346mm)

47⁹⁄₁₆"

(1208mm)

³⁄₄" (19mm)

³⁄₄"

³⁄₄" (19mm)

12¹⁄₂"

(318mm)

11" Dia.

(279mm)

15⁵⁄₈"

(397mm)

13³⁄₄"

(349mm)

14¹⁄₂"

(368mm)

Outside

Air

Gas Line Access

Gas Line

Access

(1518mm)

SHR48 Series Woodburning Fireplace

Fig. 3 SHR48 Series specifications and framing.

FP545A

9¹⁄₄"

(235mm)

52"

(1321mm)

62³⁄₈" (1584mm)

52¹⁄₂" (1334mm)

³⁄₄"

33"

(838mm)

7⁷⁄₁₆"

(189mm)

13³⁄₈" Dia.

Rough Opening Width 63⁷⁄₈"

Rough

Opening

Height

Rough

Opening

Depth

74¹⁄₄" (1886mm)

105" (2667mm)

8¹⁄₂"

(216mm)

31¹⁄₄"

(794mm)

41" (1041mm)

68⁷⁄₈"

(1749mm)

52¹⁄₂"

(1334mm)

12" (305mm)

11" Dia.

23"

(584mm)

13¹⁄₂"

(343mm)

12¹⁄₂"

(318mm)

Outside

Air

Gas Line Access

Gas Line

Access

³⁄₄"

³⁄₄" (19mm)

³⁄₄"

³⁄₄" (19mm)

Standoff

Notch

(1622mm)

(340mm)

(279mm)

SHR52 Series Woodburning Fireplace

Fig. 4 SHR52 Series specifications and framing.

SHR Series Woodburning Fireplaces

20001384

Chase Installation

Insulation methods shown are optional for

cold climate, not a requirement for unit

operation.

FP554A

Fig. 5 Fireplace and chase parts identification. (SHR48 shown)

Termination Cap

Storm Collar

Pan Flashing

Batt Insulation

(cut out around

firestop)

Firestop

Ceiling Level

Draftstop

Ledge Bracket

Surround

Damper Control

Gas Line Knockout

(both sides)

Screen

Grate

Firebox

Metal Safety

Strips (1,2 or 3)

Outside Air

Cover Plate

Gas Line Access

(both sides)

SHR Series Woodburning Fireplace

20001384

Chimney Requirements - Offset Installations

0000 0 3" 11"

1000 0 8¹⁄₄"20"

0100 0 11¹⁄₄"25¹⁄₄"

2000 0 13¹⁄₂"29¹⁄₄"

1100 0 16¹⁄₂"34¹⁄₄"

0010 0 20¹⁄₄"40³⁄₄"

2100 0 21³⁄₄"43¹⁄₂"

0001 0 26¹⁄₄"51¹⁄₄"

0110 0 28¹⁄₂"55¹⁄₄"

1001 0 31¹⁄₂"60¹⁄₄”

0101 0 34¹⁄₂"65¹⁄₂"

0020 0 37¹⁄₂"70³⁄₄"

1101 1 41¹⁄₂"77³⁄₄"

0011 1 45" 83³⁄₄"

0120 1 47¹⁄₄"87¹⁄₂"

0002 1 51" 94"

0111 1 53¹⁄₄"98"

0030 1 56¹⁄₄"103¹⁄₄"

0102 1 59¹⁄₄"108¹⁄₂"

0021 1 62¹⁄₄"113¹⁄₂"

0130 1 64¹⁄₂"117¹⁄₂"

0012 1 68¹⁄₄"124"

0121 1 70¹⁄₂"128"

0003 1 74¹⁄₄"134¹⁄₂"

01122 78"140³⁄₄"

00312 81" 146"

01032 84"151¹⁄₄"

00222 87"156¹⁄₂"

01312 89¹⁄₄"160¹⁄₄"

00132 93"166³⁄₄"

01222 95¹⁄₄"170³⁄₄"

00042 99¹⁄₄"177³⁄₄"

01132101¹⁄₄"181³⁄₄"

00322104¹⁄₄"186¹⁄₄"

01042107¹⁄₄"191¹⁄₂"

00232110¹⁄₄"196³⁄₄"

01323 114"203¹⁄₄"

00143117³⁄₄"209³⁄₄"

01233 120" 213¹⁄₂"

00053123³⁄₄"220"

30˚ Elbow Offsets

1' 1¹⁄₂'3' 4'

Chimney

Support

Offset Rise

Notes: G + H cannot exceed 20 feet.

*11CF Chimney airspace clearance = 2" minimum.

Illustration Key

The following safety rules apply to offset

installations (letters correspond with illustra-

tion above):

A. Height of the chimney is measured from

the hearth to the chimney exit.

SHR36 SHR42A SHR48 SHR52

Max.: 90' 90' 90' 90'

Min.:

0 Elbows 14'6" 14'6" 16'0" 16'0"

2 Elbows* 15'6" 15'6" 19'0" 19'0"

4 Elbows* 21'0" 21'0" 24'0" 24'0"

B. Do not use more than 4 elbows per

chimney.

Attach the straps of the return (top) elbow to a

structural framing member.

The offset (first) elbow of any pair does not

have straps.

FP269

C. The chimney cannot be more than

30˚ from the vertical plane in any

installation.

D. The maximum length of the angled

run of the total chimney system is 20

feet. (G plus H cannot exceed 20 feet.)

E. A chimney support (Model 11CS) is

required every 6 feet of angled run of

chimney. Chimney supports are

required for every 30 feet and 60 feet

chimney height above the hearth.

Determine the offset distance of your

chimney arrangement from the center-

line of the fireplace to the centerline of

the chimney where it is to pass through

the first ceiling.

NOTE: This offset distance may not be

your full offset distance. See Examples

2 and 3.

Offset

Rise

FP282

Fig. 6 Chimney system requirements.

6 FT.

30°

Return

Elbow

Chimney Flue Exit

Chimney

Section

Rise

30°

Offset

Elbow

11CS

Support

Offset

30°

Offset

Elbow

30°

Return

Elbow

Example 1 Example 2 Example 3

Elbow

Hearth Floor

SHR Series Woodburning Fireplaces

20001384

Planning Information

The Ten Foot Rule

Major U.S. building codes specify a minimum chimney

height above the roof top. The “Ten Foot Rule” is a fire

safety rule and not a draft rule. To ensure proper draft,

it is recommended that you always meet or exceed the

“Ten Foot Rule,” especially when installing a termination

on a high pitch roof. (Fig. 8)

The key points of the "Ten Foot Rule" are:

1. If the horizontal distance from the chimney to the

peak of the roof is 10' (3m) or less, the top of the

chimney must be at least 2' (610mm) above the peak

of the roof, but never less than 3' (914mm) in height

above the highest point where it passes through the

roof.

2. If a horizontal distance from the chimney to the peak

of the roof is more than 10' (3m), a chimney height

reference point is established that is on the surface

of the roof a distance of 10' (3m) from the chimney in

a horizontal plane. The top of the chimney must be at

least 2' (610mm) above the reference point, but

never less than 3' (914mm) in height above the

highest point where it passes through the roof.

In planning a chimney system, it is important to know:

1. The height of a chimney is measured from the hearth

to the exit point on the termination.

2. A chimney cannot be offset more than 30 degrees

from a vertical plane.

3. A chimney may run straight up or it may be neces-

sary to offset it to avoid obstructions.

4. The maximum length of an angled run (total chimney

system) is 20 feet.

5. No more than 2 offsets (4 total 30˚ elbows in) per

fireplace may be used.

6. A guy wire stabilizer is required for chimneys extend-

ing more than 6 feet above a roof line.

Preplanning an installation is very important to ensure

safety and to save time and money. An installer must

predetermine where a fireplace will be set and how the

chimney system will be run.

Mounting the Fireplace

A fireplace may only be mounted on the following

surfaces:

1. A flat combustible surface.

2. A raised wooden platform.

3. A concrete block or other solid object placed beneath

each of the four (4) corners of the fireplace.

The fireplace must be spaced 3/4 inch from a combus-

tible back wall and 3/4 inch from a combustible side

wall or support. (Fig. 20, Page 14)

Planning the Chimney Run

Determine how the chimney will be run, length of run

and chimney components required to complete the job.

(Fig. 6) Never install a chimney below minimum

heights.

Fig. 7 Installed lengths of chimney sections. FP288b

LT11CF

Chimney

Model No.

Total

Length

(LT)

Installed

Length

(L1)

11CF1

11CF18

11CF3

11CF4

11¹⁄₂"

17¹⁄₂"

35¹⁄₂"

47¹⁄₂"

10¹⁄₂"

16¹⁄₂"

34¹⁄₂"

46¹⁄₂"

AC246

Fig. 8 Ten Foot Rule illustration.

2’ Min.

3’

Min.

0 To10’

3’

Min.

0 To10’

Reference

Point

SHR Series Woodburning Fireplace

20001384

Installation

Chimney Supports

The chimney system is supported by the fireplace for

vertical chimney heights less than 30 feet above the

hearth. Chimney supports are required if the vertical

height exceeds 30 feet with 11CF chimneys. Locate

chimney supports at ceiling holes or other structural

framing at 30 foot heights. Spacing between chimney

supports must not exceed 30 feet. Use Chimney

Support Model 11CS. (NOTE: The 11CS can not be

mounted directly to the fireplace.) Support provided

by elbow straps fulfills the support requirement only if

they are spaced as previously described. (A chimney

support is 2¹⁄₂" long when installed.)

Angled chimney runs require a support every six (6)

feet in addition to the elbow straps. Chimney supports

are used for this function. (Fig. 9)

Chase Installation

A chase is a vertical boxlike structure which encloses

the fireplace and/or chimney. Chases are typically built

on the outside of the house with fireplace opening cut

into the outer wall of a room. (Page 5, Fig. 5)

If you need help in determining fireplace location or how

the chimney system should be run, contact your

Majestic Fireplaces dealer for assistance.

Insulating Fireplace

Enclosure for Cold Climates

If you live in a cold climate, it is not required but

highly recommended that you insulate the fireplace

enclosure to eliminate cold air penetration as much

as possible.

Insulate base of fireplace with a noncombustible

insulation rated for a minimum of 300°F. Insulating

is very important for outside wall installations over

a concrete slab. If fireplace is installed on a platform,

insulation should be placed on top of the platform

before fireplace is set. (Fig. 10)

When a fireplace is installed in a chase or on an

outside wall, enclosure should be treated like any

outside wall in a home. Insulation should be installed

on the inside wall as well as the outside wall(s). In a

chase, it is also a good idea to install a firestop at

the first ceiling level above the fireplace and enclose

the chase with sheeting material. Insulation may

then be installed above sheeting material to assure

the space around the fireplace is totally protected.

(Fig. 5)

CAUTION: WHEN INSTALLING A FIREPLACE IN

AN INSULATED ENCLOSURE, BE SURE ALL

REQUIRED AIR SPACES ARE MAINTAINED.

(Page 15, Fig. 19)

FP284

Fig. 9 Chimney support installation

Chimney

Support Strap

11CS

SHR Series Woodburning Fireplaces

20001384

Framing

Framing can be constructed before or after the fireplace

is set in place, however, most installers build the frame

before setting the fireplace.

Frame fireplace with 2 x 4 lumber or heavier materials.

Refer to framing dimensions in Figures 1 - 4 for basic

fireplace specifications.

NOTE: Framing should be positioned to accommodate

wall covering and fireplace facing material.

Firebrick Installation

For the SHR52 model the firebrick is packed separately

and must be installed in the fireplace.

You will need four (4) firebrick, three (3) brick retainers,

a phillips head screwdriver, and the grate.

The side and rear firebrick each have a notch in the top

of the brick panel. The side firebrick have a notch in the

lower front side of each panel. The herringbone pattern

faces out of the fireplace always. (Fig. 11)

NOTE: The screens and screen rod smoke baffle

assembly must be removed and set aside before

proceeding. Remove the two screws holding the

screens place. There are seven screws holding the

screen rod smoke baffle in place.

1. Remove the three brick retainers from the combus-

tion dome by removing the phillips screws, set aside.

2. Set the left firebrick in place on the left side of the

fireplace.

3. Slide the rear firebrick back into the left corner

behind the end of the left firebrick. Push both panels

back as far as possible into the left side and corner.

4. Swing the right side of the back firebrick into place.

Attach the left brick in place using a brick retainer at the

top and phillips screw removed earlier.

5. Slide the right firebrick into place as far back as

possible. Attach rear firebrick and right firebrick using

brick retainers and phillips screws removed earlier.

6. Slide the hearth firebrick into the grate clip. (Fig. 12)

The grate will be used as a handle to set the hearth

firebrick in place.

7. With the hearth firebrick securely in place in the

grate clip, carefully lift the hearth firebrick into the

fireplace, set the rear of the firebrick down, then slide

back to meet the rear firebrick. Gently set the front of

the firebrick in place. Replace screens and screen rod

smoke baffle assembly.

FP555SHR

Fig. 10 Insulating between platform and fireplace.

Hard, Flat

Surface

Insulation

Platform

Rear Firebrick

Brick

Retainer

Side Firebrick

Front

Notch

FP1234

Fig. 11 SHR52 Firebrick installation.

Chimney Set-up

Since you have already preplanned the chimney run,

you should know exactly how the installation is to be

accomplished — how much pipe is required, the

number of elbows, if any, and type of termination to be

used.

Grate

Grate Clip

Hearth

Firebrick

FP1235

Fig. 12 Hearth firebrick in place in grate clip.

SHR Series Woodburning Fireplace

20001384

Angle of Chimney at Ceiling

Size of Chimney Vertical 30˚

11" CF 2-Wall FS2A

17¹⁄₂" x 17¹⁄₂"FS6A

17⁷⁄₈" x 29⁵⁄₈"

CHIMNEY HOLE SIZE

FP548SHR

Fig. 14 Ceiling chimney hole size necessary for installing

firestop spacer.

FP556SHR

Fig. 13 Locate centerline of chimney with plumb line.

Chimney Centerline

Actual Centerpoint

Plumb Line

Plumb Bob

Imaginary

Centerpoint

11¹⁄₈"

CAUTION: REPORT TO YOUR DEALER ANY PARTS

DAMAGED IN SHIPMENT, SPECIFICALLY CHECK

THE END CONNECTION OF CHIMNEY SECTIONS

AND ELBOWS.

NOTE: SHR Series Fireplaces must use CFM Corpora-

tion model 11CF, 11 inch, 2 wall chimney systems. The

installation procedure described in this manual applies

only to the 11CF system, chimney components may

not be mixed.

Straight-Up Chimney Installation

To mark the centerline of the flue, put the fireplace in

final position and measure out from the wall 11¹⁄₈". Mark

a spot on the ceiling directly above the fireplace. Draw

a line parallel to the back wall through this mark. (Fig.

13)

Using a plumb bob positioned directly over center point

of fireplace flue collar, mark the ceiling to establish the

chimney center point. (Fig. 13)

Offset Installation

In order to clear an obstruction, it may be necessary to

offset chimney from vertical. This is accomplished by

using CFM Corporation elbows. Use the

30˚ Offset

Elbow

table on Page 6 to determine proper offset and

parts required.

Each offset requires two (2) elbows. The second elbow

is equipped with support straps. It is very important to

install the second elbow in each offset as close to the

ceiling or support as possible so the elbow straps can

be secured to framing members to help support the

weight of the chimney.

Determine offset distance of your chimney arrangement

from centerline of fireplace to centerline of chimney

where it is to pass through ceiling.

Locate center point of the chimney on ceiling as though

a straight up chimney arrangement is to be used.

Measure your offset dimension from straight up chim-

ney center point on ceiling.

Ceiling Chimney Hole/

Possible Obstructions

The size of the hole in ceiling will vary with the angle at

which the chimney passes through ceiling.

Drive a nail up through ceiling at marked chimney

center point. Go to floor above and see where hole will

be cut. Check to see where existing ceiling joists and

other possible obstructions are located...i.e. wiring,

plumbing etc... If necessary, reposition chimney and/or

fireplace to avoid obstructions.

Cutting the Hole

Cover fireplace collar opening and cut proper sized

chimney hole in chimney. (Fig. 14 & 15)

Framing the Ceiling Hole

Frame the ceiling chimney hole as shown in Figure 15.

It is good practice to use framing lumber that is the

same size as the ceiling joists; this is a requirement at

attic level.

The following table gives firestop spacer model num-

bers:

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