Magtrol 3411 User manual

Model 3411

Torque Display

User’s Manual

Second Edition - rev A – August 2017

While every precaution has been exercised in the compilation of this document to

ensure the accuracy of its contents, Magtrol, Inc. assumes no responsibility for errors or

omissions. Additionally, no liability is assumed for any damages that may result from the

use of the information contained within this publication.

Copying or reproduction of all or any part of the contents of this manual without the

express permission of Magtrol is strictly prohibited.

TRADEMARKS

LabVIEW™ is a trademark of National Instruments Corporation.

National Instruments™ is a trademark of National Instruments Corporation.

Windows®is a registered trademark of Microsoft Corporation.

Purchase Record

Please record all model numbers and serial numbers of your

Magtrol equipment, along with the general purchase information.

The model number and serial number can be found on either

a silver identiﬁcation plate or white label afﬁxed to each unit.

Refer to these numbers whenever you communicate with a

Magtrol representative about this equipment.

Model Number: _____________________________

Serial Number: _____________________________

Purchase Date: _____________________________

Purchased From: _____________________________

1. To ensure personal safety and proper operation, make sure that all Magtrol Torque Transducers

and electronic products are earth grounded.

2. Make sure that all torque transducers and motors under test are equipped with appropriate safety

guards.

Safety Precautions

The contents of this manual are subject to change without prior notice. Should revisions be necessary, updates to all

Magtrol User’s Manuals can be found at Magtrol’s web site at www.magtrol.com/support/manuals.htm.

Please compare the date of this manual with the revision date on the web site, then refer to the manual’s Table of

Revisions for any changes/updates that have been made since this edition.

REVISION DATE

Second Edition - rev A – August 2017

TABLE OF REVISIONS

Date Edition Change Section(s)

08/08/17 2nd. Edition - rev A Filter cutoff frequencies updated. 8.1

05/13/15 2nd. Edition Appendix C - Computer controlled operation prior to

version X added.

Appendix C

05/13/15 2nd. Edition Digital lter equations updated. 8.1

05/13/15 2nd. Edition Chapter 6 - Mag.NET commands added. Chapter 6

05/13/15 2nd. Edition Computer controlled operation instructions updated. Chapter 5

05/13/15 2nd. Edition Manually controlled operation instructions updated. Chapter 4

05/13/15 2nd. Edition Main Menu changed to Default Display. 3.1.3

05/13/15 2nd. Edition Button function descriptions updated. 2.1

09/12/14 1st. Edition - rev C LAN Setup Commands updated. 5.3.3

07/28/14 1st. Edition - rev B Chapter 7 - Theory added to manual. Chapter 7

03/10/14 1st. Edition - rev A 3411 Block Diagram updated. A.1

Revisions To This Manual

iii

Table of Contents

SAFETY PRECAUTIONS .........................................................................................................................I

REVISIONS TO THIS MANUAL ...............................................................................................................II

REVISION DATE.................................................................................................................................................................II

TABLE OF REVISIONS......................................................................................................................................................II

TABLE OF CONTENTS ..........................................................................................................................III

PREFACE............................................................................................................................................... VI

PURPOSE OF THIS MANUAL ........................................................................................................................................ VI

WHO SHOULD USE THIS MANUAL............................................................................................................................. VI

MANUAL ORGANIZATION............................................................................................................................................ VI

CONVENTIONS USED IN THIS MANUAL ..................................................................................................................VII

1. INTRODUCTION ................................................................................................................................1

1.1 UNPACKING YOUR 3411 TORQUE DISPLAY......................................................................................................... 1

1.2 NEW FEATURES OF THE 3411 TORQUE DISPLAY............................................................................................... 1

1.3 DATA SHEET................................................................................................................................................................ 2

2. CONTROLS.........................................................................................................................................5

2.1 FRONT PANEL............................................................................................................................................................. 5

2.2 REAR PANEL............................................................................................................................................................... 7

2.2.1 REAR PANEL INPUTS AND OUTPUTS ..................................................................................................... 7

3. INSTALLATION/CONFIGURATION....................................................................................................9

3.1 POWERING UP THE 3411 .......................................................................................................................................... 9

3.1.1 LINE VOLTAGE ............................................................................................................................................. 9

3.1.2 SELF-TEST..................................................................................................................................................... 9

3.1.3 DEFAULT DISPLAY.................................................................................................................................... 10

4. MANUALLY CONTROLLED OPERATION .......................................................................................11

4.1 SETTING DESIRED OPERATING PARAMETERS ................................................................................................ 11

4.1.1 TORQUE SCALE SETUP............................................................................................................................ 11

4.1.2 PULSE PER REV SETUP............................................................................................................................ 11

4.1.3 DISPLAY UNITS SETUP ............................................................................................................................ 11

4.1.4 POWER UNITS SETUP............................................................................................................................... 12

4.1.5 SYSTEM SETUP.......................................................................................................................................... 12

4.1.6 TARE BUTTON............................................................................................................................................ 16

4.1.7 RESEWT TARE BUTTON........................................................................................................................... 16

5. COMPUTER CONTROLLED OPERATION ......................................................................................17

5.1 CONNECTING THE 3411 USING USB ................................................................................................................... 17

5.2 CONNECTING THE 3411 USING ETHERNET....................................................................................................... 24

5.3 WEB INTERFACE OPERATION .............................................................................................................................. 25

5.3.1 REMOTE CONTROL OPERATION............................................................................................................ 25

5.3.2 ADMINISTRATION SETTINGS................................................................................................................. 26

5.3.3 NETWORK SETTINGS............................................................................................................................... 26

5.3.4 UPDATE FIRMWARE ................................................................................................................................. 27

Magtrol Model 3411 Torque DisplayTable of Contents

5.4 MAG.NET COMMANDS........................................................................................................................................... 27

5.4.1 USB COMMUNICATION DEVICE CLASS CONNECTION ................................................................... 27

5.4.2 USB TEST AND MEASUREMENT CLASS CONNECTION ................................................................... 28

5.4.3 ETHERNET CONNECTION ....................................................................................................................... 28

6. MAG.NET COMMANDS....................................................................................................................29

6.1 COMMUNICATION COMMANDS .......................................................................................................................... 29

6.2 SETUP COMMANDS ................................................................................................................................................ 30

6.3 LAN SETUP COMMANDS ....................................................................................................................................... 31

6.4 CALIBRATION AND MISCELLANEOUS COMMANDS ...................................................................................... 33

6.5 OUTPUT BINARY TABLE ........................................................................................................................................ 34

7. CALIBRATION ..................................................................................................................................35

7.1 CLOSED-BOX CALIBRATION ................................................................................................................................ 35

7.2 CALIBRATION SCHEDULE..................................................................................................................................... 35

7.3 BASIC CALIBRATION PROCESS............................................................................................................................ 35

7.3.1 INITIAL CALIBRATION PROCEDURE.................................................................................................... 35

7.3.2 TORQUE OFFSET AND GAIN................................................................................................................... 35

7.3.3 SPEED DAC CALIBRATION...................................................................................................................... 36

7.3.4 FREQUENCY GAIN.................................................................................................................................... 36

8. THEORY ............................................................................................................................................38

8.1 FILTER PARAMETERS ............................................................................................................................................ 38

9. TROUBLESHOOTING.......................................................................................................................39

APPENDIX A: SCHEMATICS ................................................................................................................40

A.1 3411 SCHEMATIC ..................................................................................................................................................... 40

APPENDIX B: MENU STRUCTURE......................................................................................................41

B.1 3411 MENU STRUCTURE ........................................................................................................................................ 41

APPENDIX C: COMPUTER CONTROLLED OPERATION PRIOR TO FIRMWARE VERSION L ........43

C.1 ABOUT THE ETHERNET INTERFACE .................................................................................................................. 43

C.2 ABOUT THE USB INTERFACE ............................................................................................................................... 45

C.2.1 USB DRIVER SETUP FOR WINDOWSXP/WINDOWS7 32BIT ............................................................. 45

C.2.2 USB DRIVER SETUP FOR WINDOWS7/8 64BIT .................................................................................... 47

C.2.3 SET UP USB COMMUNICATION ............................................................................................................. 47

SERVICE INFORMATION......................................................................................................................48

RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION ..................................................... 48

RETURNING EQUIPMENT TO MAGTROL, INC. (UNITED STATES) ................................................................ 48

RETURNING EQUIPMENT TO MAGTROL SA (SWITZERLAND) ..................................................................... 48

Magtrol Model 3411 Torque Display Table of Contents

TABLE OF FIGURES

2. CONTROLS

Figure 2–1 Front Panel ...............................................................................................................................................5

Figure 2–2 Rear Panel ................................................................................................................................................7

Figure 2–3 Ethernet Connector ..................................................................................................................................7

Figure 2–4 USB Connector.........................................................................................................................................7

Figure 2–5 Transducer Connector..............................................................................................................................8

3. INSTALLATION/CONFIGURATION

Figure 3–1 Cable and Connection Diagrams .............................................................................................................9

Figure 3–2 Title Display 1 (up to 1 minute)..............................................................................................................10

Figure 3–3 Title Display 2 (5 seconds) .....................................................................................................................10

Figure 3–4 Default Display.......................................................................................................................................10

4. MANUALLY CONTROLLED OPERATION

Figure 4–1 Torque Scale Setup .................................................................................................................................11

Figure 4–2 Pulse per Rev. Setup ...............................................................................................................................11

Figure 4–3 Display Units Setup................................................................................................................................12

Figure 4–4 Power Units Setup ..................................................................................................................................12

Figure 4–5 BITE Setup..............................................................................................................................................13

Figure 4–6 User Setup ..............................................................................................................................................13

Figure 4–7 IP Address View ......................................................................................................................................14

Figure 4–8 Filter Selection Setup..............................................................................................................................14

Figure 4–9 Contrast Setup ........................................................................................................................................15

Figure 4–10 Analog Speed BNC Output Setup .........................................................................................................15

Figure 4–11 TM Invert Setup ....................................................................................................................................16

5. COMPUTER CONTROLLED OPERATION

Figure 5–1 3411 Web interface home page...............................................................................................................25

Figure 5–2 3411 Administration Settings ................................................................................................................26

Figure 5–3 Network Settings.....................................................................................................................................26

8. THEORY

Figure 8–1 Transposed Direct Form II Architecture.................................................................................................38

APPENDIX C: COMPUTER CONTROLLED OPERATION PRIOR TO FIRMWARE VER-

SION L

Figure C–1 Authentiﬁcation Window ........................................................................................................................43

Figure C–2 Magtrol 3411 home web page................................................................................................................43

Figure C–3 Network Settings web page ....................................................................................................................44

Figure C–4 Torque Display Input web page .............................................................................................................44

Figure C–5 Driver Installation Window ...................................................................................................................45

Figure C–6 Installation Options Window .................................................................................................................46

Figure C–7 Installation Finish Window ....................................................................................................................46

Figure C–8 Installation Complete Window...............................................................................................................47

PURPOSE OF THIS MANUAL

This manual contains all the information required for the installation and general use of the Model

3411 Torque Display. Please read this manual in its entirety before operating. Keep the manual in

a safe place for quick reference whenever a question should arise.

WHO SHOULD USE THIS MANUAL

This manual is intended for bench test operators who are going to use the 3411 Torque Display in

conjunction with any Magtrol TM In-Line Torque Transducer or TF Torque Flange Sensor.

MANUAL ORGANIZATION

This section gives an overview of the structure of the manual and the information contained within it.

Some information has been deliberately repeated in different sections of the document to minimize

cross-referencing and to facilitate understanding through reiteration.

The structure of the manual is as follows:

Chapter 1: INTRODUCTION - Gives a general overview of the 3411 Torque Transducer

Display. The mechanical and electrical characteristics of the unit are given here.

Chapter 2: CONTROLS - Description of the elements located on the front and rear panels of

the unit.

Chapter 3: INSTALLATION/CONFIGURATION - Provides the information needed to setup

the 3411.

Chapter 4: MANUALLY CONTROLLED OPERATION - Describes how to run a test using

the 3411 as a stand-alone unit.

Chapter 5: COMPUTER CONTROLLED OPERATION - Describes how to run a test using

the 3411 in conjunction with a personal computer. Includes information about the

USB and Ethernet interfaces.

Chapter 6: Mag.NET COMMAND SET - Describes the commands used to control the 3411.

Chapter 7: CALIBRATION - Suggests a recommended calibration schedule and provides step-

by-step instructions to calibrate the 3411.

Chapter 8: THEORY

Chapter 9: TROUBLESHOOTING - Solutions to common problems encountered during setup

and testing.

Appendix A: SCHEMATICS - For the 3411 Display.

Appendix B: MENU SELECTION - Menu selection diagram.

Appendix C: COMPUTER CONTROLLED OPERATON - Firmware prior to version L.

Preface

vii

Magtrol Model 3411 Torque Display Preface

CONVENTIONS USED IN THIS MANUAL

The following symbols and type styles may be used in this manual to highlight certain parts of the

text:

Note: This is intended to draw the operator’s attention to complementary

information or advice relating to the subject being treated. It

introduces information enabling the correct and optimal functioning

of the product to be obtained.

Caution: this is used to draw the operator’sattention to information,

direCtives, proCedures, etC. whiCh, if ignored, may result

in damage being Caused to the material being used. the

assoCiated text desCribes the neCessary preCautions to take

and the ConsequenCes that may arise if the preCautions are

ignored.

WARNING! THIS INTRODUCES DIRECTIVES, PROCEDURES,

PRECAUTIONARY MEASURES, ETC. WHICH MUST BE

EXECUTED OR FOLLOWED WITH THE UTMOST CARE

AND ATTENTION, OTHERWISE THE PERSONAL SAFETY

OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT

RISK. THE READER MUST ABSOLUTELY TAKE NOTE

OF THE ACCOMPANYING TEXT, AND ACT UPON IT,

BEFORE PROCEEDING FURTHER.

GENERAL

INFORMATION

Calibration Certiﬁcate

1. Introduction

2. Inspect the contents for any evidence of damage in shipping. In the event of shipping damage,

immediately notify the carrier and Magtrol’s Customer Service Department.

Note: Save all shipping cartons and packaging material for reuse when

returning the instrument for calibration or servicing.

1.2 NEW FEATURES OF THE 3411 TORQUE DISPLAY

Magtrol’s 3411 Torque Display is an upgraded version of the Magtrol 3410 Torque Display. Designed

for use with Magtrol’s TM In-Line Torque Transducers and TF Torque Flange Sensors, the new

features of the 3411 include:

• Isolated USB Interface

• Ethernet connectivity

• Quadrature decoding – high resolution quadrature encoder enables low speed measurements

• User selected analog or digital speed output

• User interface improvements to button placement and menu navigation

1.1 UNPACKING YOUR 3411 TORQUE DISPLAY

Your 3411 Torque Display was packaged in reusable, shock resistant packing material that will

protect the instrument during normal handling.

1. Make sure the carton contains the following:

3411 Torque Display Line cord

Magtrol

User Manual

CD-Rom

Torque 7 Data

Acquisition

Software

USB Cable

Table of contents

Other Magtrol Monitor manuals

Magtrol

Magtrol 3410 User manual

Popular Monitor manuals by other brands

Linear Acoustic

Linear Acoustic LQ-1000 user guide

AOC

AOC I2579V user manual

Gateway

Gateway FPD1520 user guide

Furuno

Furuno Mu 120c Operator's manual

Asus

Asus VB171D - 17" LCD Monitor Service manual

Dell

Dell S2230MX Setting up

Philips

Philips 107C64 user manual

Dell

Dell S2409WFP user guide

EverFocus

EverFocus EN-7517E instruction manual

Panasonic

Panasonic TH152UX1 - 152" PLASMA TV Service manual

Dell

Dell Precision 7680 Connection guide

LG 50PM1M - - 50" Plasma Panel Service manual

Bosch

Bosch DDU 9 manual

Acer

Acer A231HL user manual

Philips

Philips 86BDL4152T user manual

NEC

NEC AccuSync LCD5V user manual

Emay

Emay SleepO2 user manual

IBM

IBM 6360 Product support manual