MacDon FM100 User manual
FM100
Float Module
Dual Sensor Auto Header Height Control (AHHC) Kit
(MD #B6211) Installation Instructions
214143 Revision F
Original Instruction
The Harvesting Specialists.
FM100 Float Module
1017434
Published August 2019
© 2019 MacDon Industries, Ltd.
The information in this publication is based on the information available and in effect at the time of printing. MacDon
Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the
information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.
Introduction
The Dual Sensor Auto Header Height Control (AHHC) kit (MD #B6211) for the FM100 Float Module is designed for use with
combines that have lateral tilt capability. This kit allows lateral tilt to work with auto header height control.
IMPORTANT:
The Dual Sensor AHHC kit is NOT compatible with New Holland combines with a 10 volt system.
A list of parts included in the kit is provided in Chapter 2 Parts List, page 5.
Installation time
The approximate installation time for this kit is 1.5 hours.
Conventions
The following conventions are used in this document:
•Right and left are determined from the operator’s position. The front of the float module is the side that faces the crop;
the back of the float module is the side that connects to the combine.
•Unless otherwise noted, use the standard torque values provided in the header operator’s manual and technical
manual.
NOTE:
Keep your MacDon publications up-to-date. The most current version of this instruction can be downloaded from our
Dealer-only site (https://portal.macdon.com) (login required).
NOTE:
This document is currently available in English only.
214143 iRevision F
Summary of Changes
At MacDon, we’re continuously making improvements, and occasionally these improvements affect product
documentation. The following list provides an account of major changes from the previous version of this document.
Section Summary of Change Internal Use Only
—Revised instruction format to include front and back covers, and
safety section.
Tech Pubs
2 Parts List, page 5 Revised parts illustration to make it easier to distinguish between
the left and the right sensor assemblies.
Support
3 Installation Instructions, page 7 •Added steps and illustration for identifying the left and right
sensor assemblies.
•Added note to ensure the connector is facing down and the
sensor arm arrow is facing the combine.
•Added step to ensure the rubber boot is attached to the cable
adjuster nut.
•Reordered steps so that the harness gets fully installed before
securing. After the harness is installed, and it gets secured
from the float indicator box and working down to the sensor.
•Added step to set the float and wing balance before calibrating
the AHHC system.
•Added note that if the combine sees the center sensor (except
John Deere), then connector C40 on the FM100 main harness
is not connected.
•Added photos taken during an install to help clarify the
procedure.
Support
•4.1 Manually Checking
Voltage Range –Two-Sensor
System, page 17
•4.2 Adjusting Voltage Limits
–Two-Sensor System, page
21
•4.3 Sensor Output Voltage
Range –Combine
Requirements, page 24
Added Troubleshooting topics. Support
214143 ii Revision F
214143 iii Revision F
Introduction ................................................................................................................................................i
Summary of Changes....................................................................................................................................ii
Chapter 1: Safety ........................................................................................................................................ 1
1.1 Signal Words .........................................................................................................................................1
1.2 General Safety .......................................................................................................................................2
Chapter 2: Parts List.................................................................................................................................... 5
Chapter 3: Installation Instructions ........................................................................................................... 7
Chapter 4: Troubleshooting...................................................................................................................... 17
4.1 Manually Checking Voltage Range –Two-Sensor System ............................................................................. 17
4.2 Adjusting Voltage Limits –Two-Sensor System........................................................................................... 21
4.3 Sensor Output Voltage Range –Combine Requirements.............................................................................. 24
TABLE OF CONTENTS
214143 1Revision F
Chapter 1: Safety
1.1 Signal Words
Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,
IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be
used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used
to alert against unsafe practices.
IMPORTANT:
Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.
NOTE:
Provides additional information or advice.
214143 2Revision F
1.2 General Safety
1000004
Figure 1.1: Safety Equipment
CAUTION
The following general farm safety precautions should be part of
your operating procedure for all types of machinery.
Protect yourself.
•When assembling, operating, and servicing machinery, wear
all protective clothing and personal safety devices that could
be necessary for the job at hand. Do NOT take chances. You
may need the following:
•Hard hat
•Protective footwear with slip-resistant soles
•Protective glasses or goggles
•Heavy gloves
•Wet weather gear
•Respirator or filter mask
1000005
Figure 1.2: Safety Equipment
•Be aware that exposure to loud noises can cause hearing
impairment or loss. Wear suitable hearing protection devices
such as earmuffs or earplugs to help protect against loud
noises.
1010391
Figure 1.3: Safety Equipment
•Provide a first aid kit in case of emergencies.
•Keep a properly maintained fire extinguisher on the machine.
Be familiar with its proper use.
•Keep young children away from machinery at all times.
•Be aware that accidents often happen when the Operator is
tired or in a hurry. Take time to consider safest way. NEVER
ignore warning signs of fatigue.
SAFETY
214143 3Revision F
1000007
Figure 1.4: Safety around Equipment
•Wear close-fitting clothing and cover long hair. NEVER wear
dangling items such as scarves or bracelets.
•Keep all shields in place. NEVER alter or remove safety
equipment. Make sure driveline guards can rotate
independently of shaft and can telescope freely.
•Use only service and repair parts made or approved by
equipment manufacturer. Substituted parts may not meet
strength, design, or safety requirements.
1000008
Figure 1.5: Safety around Equipment
•Keep hands, feet, clothing, and hair away from moving parts.
NEVER attempt to clear obstructions or objects from a
machine while the engine is running.
•Do NOT modify the machine. Unauthorized modifications
may impair machine function and/or safety. It may also
shorten the machine’s life.
•To avoid injury or death from unexpected startup of the
machine, ALWAYS stop the engine and remove the key from
the ignition before leaving the operator’s seat for any reason.
1000009
Figure 1.6: Safety around Equipment
•Keep service area clean and dry. Wet and/or oily floors are
slippery. Wet spots can be dangerous when working with
electrical equipment. Be sure all electrical outlets and tools
are properly grounded.
•Keep work area well lit.
•Keep machinery clean. Straw and chaff on a hot engine are
fire hazards. Do NOT allow oil or grease to accumulate on
service platforms, ladders, or controls. Clean machines before
storage.
•NEVER use gasoline, naphtha, or any volatile material for
cleaning purposes. These materials may be toxic and/or
flammable.
•When storing machinery, cover sharp or extending
components to prevent injury from accidental contact.
SAFETY
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