M2 Antenna Systems SYSTEM SAMPLE 3 User manual

M2 Antenna Systems, Inc. 4402 N. Selland Ave. Fresno, CA 93722

Tel: (559) 432-8873 Fax: (559) 432-3059 Web: www.m2inc.com

Rev.00

M2 Antenna Systems, Inc.

Model No:SYSTEM SAMPLE 3

2 AXIS WITH L-BAND FEED

ASSEMBLY MANUAL

1. Install #1 pipe clamps to AZ-1000 assembly.

2. Install #2 pipe clamps to #1 pipe clamps. Do not tighten hardware during this step.

Clamps must be loose in order to slide onto pipe.

3. Slide system onto pipe, position and lightly tighten all six bolts.

BEFORE YOU BEGIN: Look over all the DRAWINGS to get familiar with the various parts and assem-

blies in the system. Tools handy for assembly process: screwdriver, 11/32, 7/16, 1/2, 9/16 and 5/8”

spin-tites, end wrenches and/or sockets, measuring tape.

Note:

All installations are unique in some way, which means it's OK to preassemble certain hardware, or

rearrange the assembly process to meet specific site requirements. A quick review of the assembly

notes and drawings should help firm up the appropriate strategy. Please remember to double-check

all hardware for tightness BEFORE it becomes inaccessible.

Two containers of zinc paste (Penetrox, Noalox, or equiv.) have been provided to enhance and

maintain the quality of all electrical junctions on this system. Apply a thin coat wherever two

pieces of aluminum come in contact or any other electrical connections are made. It is also

useful on screws and bolt threads as an ANTI SEIZE compound.

ASSEMBLY MANUAL

1. Install EL-1000 assembly

to AZ-1000 assembly.

Note: Timing mark on EL-1000

gear spacer protruding from

cover. This mark represents EL

system at 90 degrees. This will

help you align counter balance

arms properly.

ASSEMBLY MANUAL

Note: With counter balance arm in

this position, the dish would be

mounted at 90 degrees, pointing

straight up.

1. Add C-Balance Arm, align with all six holes and

insert hardware as shown above.

2. Add C-Balance Spacer. Make sure all six bolt

holes line-up. Hold C-Balance Spacer in place.

3. Add C-Balance Arm, align with all six holes and

insert hardware as shown above. (Note: Both

arms must be parallel to each other).

4. Check all hardware for tightness and inspect

your work.

ASSEMBLY MANUAL

1. Install Dish Mount Box Frame Assembly.

ASSEMBLY MANUAL

1. Pre-assemble Feed Leg Adjuster Assemblies, (Qty. 3).

1. Prepare dish for installation. Begin by installing Feed Leg Foot Bracket on dish

as shown in Detail A.

1. Install Dish to Dish Mount Box Frame Assembly.

1. Install Feed Leg Adjuster Assembly to Feed Leg Foot.

ASSEMBLY MANUAL

1. Install Dish Feed Legs. Line up

holes as shown in detail C.

2. Secure Dish Feed Legs. Repeat

this step for the other two

remaining legs.

3. Install feed assembly

as shown.

Check all hardware for

tightness and inspect your

work.

ASSEMBLY MANUAL

1. Install Cable Route Flag Assembly.

1. Install C-Balance locking collars with proper weights as

desired to help counter balance the system.

PARTS & HARDWARE

DESCRIPTION QTY

AZ-1000 Assembly.......................................................................................1

EL-1000 Assembly.......................................................................................1

Box Frame Assembly...................................................................................1

C-Balance Arm.............................................................................................2

Feed Leg......................................................................................................3

Feed Leg, Foot.............................................................................................3

Feed Leg, Slide Clamp.................................................................................3

Feed Leg, Clamp Cap..................................................................................3

6” Pipe Clamp #1 .........................................................................................3

6” Pipe Clamp #2 .........................................................................................3

6” Pipe Stop .................................................................................................1

C-Balance Arm Spacer ................................................................................1

C-Balance Locking Collar.............................................................................2

Cable Route Flag Assembly.........................................................................1

L-Band Feed Assembly................................................................................1

14” Nylon Tie...............................................................................................5

8” Nylon Tie..................................................................................................15

5 Pin Female Right Angle Connector Assembly...........................................1

Shrink Tubing 1/8” x 4”.................................................................................1

Zinc Paste (Penetrox, Noalox or Equivalent) container................................2

HARDWARE................................................................................................QTY

BAG #1 (STEP 1)

Bolt, 3/8-16 x 4” Hex Head S.S...................................................................6

Bolt, 3/8-16 x 1” Socket Head S.S...............................................................6

Lock Washer, 3/8” S.S.................................................................................6

Bolt, 5/16-18 x 2” Hex Head S.S.................................................................2

Flat Washer, 5/16” S.S.................................................................................2

Lock Nut, 5/16-18 S.S..................................................................................2

BAG #2 (STEP 2)

Bolt, 3/8-16 x 1” Socket Head S.S................................................................6

BAG #3 (STEP 3)

Bolt, 5/16-18 x 4-3/4” Hex Head S.S............................................................6

Bolt, 5/16-18 x 3/4” Hex Head S.S...............................................................6

Lock Washer, 5/16” S.S...............................................................................12

BAG #4 (STEP 4)

Bolt, 3/8-16 x 1” Hex Head S.S....................................................................4

Flat Washer, 3/8” S.S...................................................................................4

Lock Nut, 3/8-16 S.S....................................................................................4

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