M-Elec ADB-5K40 User manual

５-phase Stepping Motor Driver

ADB-5K40

Instructions Manual

(For designers' use)

MN0495

Please ensure to read and understand this

Instructions Manual before using the product.

Please keep this Instructions Manual at hand

so that it is always available for reference.

ADB-5K40

Instructions Manual

Introduction

This Instructions Manual describes the safe and proper method of handing

"5-phase Stepping Motor Driver ADB-5K40" with emphasis on the specifications,

assuming that our readers are engaged in designing of control devices

incorporating stepping motors.

Please ensure to read and understand this Instructions Manual

before using the product.

Please keep this Instructions Manual at hand

so that it is always available for reference.

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ADB-5K40

Instructions Manual

Descriptions in this manual on safety matters:

This product must be operated and used properly.

Otherwise, or when it is operated and used erroneously, unforeseen accidents

may occur, causing physical injuries or property damages.

Majority of these accidents can be avoided if you are well informed of

hazardous circumstances in advance.

Consequently, this instructions manual describes all the hazardous and

dangerous circumstances and situations which can be foreseen and anticipated

as well as necessary precautions.

All the above descriptions are being titled by the following symbol-marks and

signal-words, namely:

Represents warnings ignorance of which can cause accidents

involving fatal or serious physical injuries.

Represents cautions ignorance of which can cause accidents

involving minor physical injuries or property damages.

WARNING

CAUTION

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ADB-5K40

Instructions Manual

Introduction

Descriptions in this manual on safety matters:

CONTENTS PAGE

１． Safety

1-1. Safety precautions 6

1-2. Safety Information for Handling 7

２． Overview

2-1. Characteristics 10

2-2. Product Configuration 10

2-3. Appearance 10

３． Name and Function of Each Section

3-1. Signal I/O Connector（J1） 11

3-2. DC Input/Motor Output Connector（J2, J3) 12

3-3. POWER LED 12

3-4. O.H.A LED 12

3-5.

Operating Section

４． Setting

4-1. Setting STEP ANGLE SELECT switch 15

4-2. Setting HOLD CURRENT SELECT switch 16

4-3. Setting DRIVE CURRENT SELECT switch 17

4-4. Setting PULSE INPUT TYPE SELECT switch 18

4-5.

Setting HOLD SWITCHING TIME SELECT switch

4-6. Setting ROTATE CHARACTERISTIC1 SELECT switch 20

4-7. Setting ROTATE CHARACTERISTIC2 SELECT switch 20

4-8. Setting EXTEND FUNCTION SELECT switch 21

５．

Installation

5-1. Conditions for Installation 22

5-2. Mounting Method 23

６． Connection

6-1. Overview of Connection Configuration 24

6-2. Connecting Signal I/O Connector（J1） 25

6-3.

Connecting DC Input/Motor Output Connector（J2, J3）

6-4. Inputting Power 28

７． Confirmation of Setting and Connection

7-1. Check Points 29

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ADB-5K40

Instructions Manual

PAGE

８． Maintenance and Check-up

8-1. Maintenance and Check-up 30

8-2. Troubleshooting 31

９． Storing and Disposal

9-1. Storing 32

9-2. Disposal 32

１０．

Specifications

10-1. General Specifications 33

10-2. I/O Signal

(1) Example Circuit Connection 34

(2)

Drive pulse input

(CW,CCW) 35

(3)

Maotor excitation stop input

(M.F) 36

(4) Phase signal output (P.O) 37

10-3. Overheat Alarm (O.H.A) LED 38

10-4. Dimensions 39

10-5.

Applicable Motors

10-6. Torque Characteristics 41

10-7.

Conforming to Europe standards

The main parts which revised by this manual

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ADB-5K40

Instructions Manual

１．Safety

１－１．Safety Precautions

(1)

This product is not designed or manufactured for application for equipment

requiring high level of reliability such as equipment related to nuclear

energy, aeronautics-related equipment, automobiles, ships, medical appliances

directly handling the human body and equipment that might seriously affect

properties.

(2) Do not use or keep the product in explosive or corrosive environments,

in the presence of flammable gases, locations subjected to splashing water,

fine particles, soot, steam, or exposed to radiation or direct sunshine.

Doing so may cause injury or fire.

(3) For the driver's power supply, use a DC power supply with reinforced insulation

on its primary and secondary sides.

Failure to do so may cause electric shock.

(4) This product is designed for use within machinery, so it should be installed

within an enclosure.

Failure to do so may cause injury.

(5) Do not transport, move, install the product, perform connections or inspections

when the power is on.

Doing so may cause electric shock, injury or fire.

(6) Only qualified personnel are allowed to transport, move, install the product,

perform connections or inspections.

Failure to do so may cause injury or fire.

(7) Do not touch the driver during operation or immediately after stopping.

Doing so may cause burn on the skin due to overheating of the driver.

(8) Ensure to use this product according to the method specified

in the Instructions Manual and within the specifications.

(9) Depending on the operational conditions, the stepping motor may step out when

it is on holding-state or driving-state.

In particular, the load in transport may fall if the motor steps out on the

vertical drive (such as the Z-axis).

Start operation after test run for deliberate confirmation of operation.

(10)

Provide fail-safe measures so that the entire system may operate in a safe

mode even in cases of the external power supply failure, disconnection of the

signal line, or any failure on the driver.

WARNING

CAUTION

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ADB-5K40

Instructions Manual

１－２．Safety Information for Handling

●Overall:

Do not touch the driver during operation

or immediately after stopping.

it may cause burn on the skin due to

overheating of the driver.

●When setting up the STEP ANGLE SELECT switch:

Erroneous setting may cause breakage of

the machine or injury due to unexpected

rotation of the motor.

Ensure correct setting.

●When setting up the HOLD CURRENT SELECT switch:

A high setting value may cause burn on the

skin due to overheating of the motor.

Do not select a high value beyond the

required.

●When setting up the DRIVE CURRENT SELECT switch:

A high setting value may cause burn on the

skin due to overheating of the motor.

Do not select a high value beyond the

required.

CAUTION

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ADB-5K40

Instructions Manual

●When setting up the PULSE INPUT TYPE SELECT switch:

Erroneous setting may cause breakage of

the machine or injury due to unexpected

rotation of the motor.

Ensure correct setting.

●When setting up the EXTEND FUNCTION SELECT switch:

Erroneous setting may cause breakage of

the machine or injury due to unexpected

rotation of the motor.

Ensure correct setting.

●When installing:

Overheating may cause fire.

Mount it on a noncombustible member.

Keep it away from combustibles.

●When connecting the DC Input/ Motor Output Connectors (J2, J3):

Erroneous connection may cause

breakage of the motor or the driver.

Correctly connect the DC Input/Motor

output connector.

CAUTION

WARNING

-8-

ADB-5K40

Instructions Manual

●When inputting power:

Breakage of the machine or injury is

apprehended due to unexpected behavior of

the motor. Maintain the state where

emergency stop is enabled at any time.

●When inputting the motor excitation stop (M.F) signal:

Deterioration of the holding power with

the motor may cause breakage of the machine

or injury.

Check safety before inputting.

●When the overheat alarm (O.H.A) LED comes on:

Overheating may cause fire.

Stop operation when this LED comes on.

●When performing maintenance and checking:

Injury or fire is apprehended due to

unexpected behavior.

Do not replace fuse.

Do not disassemble, repair or modify.

WARNING

CAUTION

-9-

ADB-5K40

Instructions Manual

２．Overview

２－１．Characteristics

ADB-5K40 is a driver for a 5-phase stepping motor with DC +24V input.

It can drive a 5-phase stepping motor with 0.75A/phase and 1.4A/phase.

Step angles can be selected from six step angles ranging from 1 division to

40 division of the basic angle.

HOLD CURRENT and DRIVE CURRENT can be set up.

● Applicable motors and setting for each motor are given in the table

"10-5. Applicable Motors".

２－２．Product Configuration

●

ADB-5K40 One unit(main frame)

J1, J2, J3 of the housing and the contact is not in accessories.

２－３．Appearance

ADB-5K40

Me lec Made in

DC Input Connector (J2)

Motor Output Connector (J3)

Model name

Mounting section

POWER LED (GREEN)

O.H.A LED (RED)

Mounting section

Operating section

Signal I/O Connector (J1)

Mounting sectionMounting section

Operating section

-10-

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