LoLo LKS-45G User manual

PART NUMBER 156698 Rev. B (08/13)

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.

READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND

WARNINGS CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY

Do not store or use gasoline or other ammable vapors

and liquids in the vicinity of this or any other appliance.

POST IN A PROMINENT LOCATION

Instructions to be followed in the event user smells gas.

This information shall be obtained by consulting your

local gas supplier. As a minimum, turn o the gas and

call your gas company and your authorized service agent.

Evacuate all personnel from the area.

WARNING

Improper installation, adjustment, alteration, service or

maintenance can cause property damage, injury or

death. Read the installation, operating and maintenance

instructions thoroughly before installing or servicing this

equipment.

NOTIFY CARRIER OF DAMAGE AT ONCE

It is the responsibility of the consignee to inspect the container upon receipt and

to determine the possibility of any damage, including concealed damage. LoLo

Commercial Foodservice Equipment suggests that if you are suspicious of dam-

age to make a notation on the delivery receipt. It will be the responsibility of the

consignee to le a claim with the carrier. We recommend that you do so at once.

Manufacturer’s Service/Questions 877-246-5656

Information contained in this document is known to be current and accurate at the time of

printing/creation. LoLo Commercial Foodservice Equipment recommends referencing our product

line website, www.getLoLo.com, for current product information and speciﬁcations.

This manual provides information for:

OPERATOR MANUAL

IMPORTANT INFORMATION, KEEP FOR OPERATOR

MODEL: LKS-45G

Steam Jacketed Kettle

2 OM-LKS-45G

IMPORTANT - READ FIRST - IMPORTANT

IMPORTANT

: BE SURE OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS,

CAUTIONS, AND SAFETY INSTRUCTIONS IN THIS MANUAL.

WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF

WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER

USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO EQUIPMENT AND WILL

VOID WARRANTY.

WARNING: KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER

INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

WARNING: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT

COULD RESULT IN ELECTROCUTION AND DEATH.

CAUTION: DO NOT CONNECT ANY PIPING TO THE POP SAFETY VALVE. THE VALVE MUST BE FREE TO VENT

STEAM AS NEEDED. THE ELBOW ATTACHED TO THE SAFETY VALVE SHOULD POINT TO THE FLOOR.

IMPROPER INSTALLATION WILL VOID WARRANTY.

CAUTION: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN CONTACT COULD

RESULT IN SEVERE BURNS.

CAUTION: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT

COULD RESULT IN SEVERE BURNS.

CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP LIQUIDS A

MINIMUM OF 2-3” (5-8 CM) BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING,

BOILING AND SAFE PRODUCT TRANSFER.

CAUTION: TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN

ADDING INGREDIENTS, STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER.

CAUTION: WHEN TILTING KETTLE FOR PRODUCT TRANSFER:

1) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE SPLASHING.

2) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS POSSIBLE.

3) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND

ITS CONTENTS.

CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN

IMMEDIATELY, TO AVOID SLIPS OR FALLS.

WARNING: FAILURE TO CHECK PRESSURE RELIEF VALVE OPERATION PERIODICALLY COULD RESULT IN

PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.

CAUTION: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE RELIEF

VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.

WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY

AND CLOSE THE MAIN GAS VALVE. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL EQUIPMENT. NEVER USE A

HIGH PRESSURE HOSE TO CLEAN KETTLE SURFACES.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING.

PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND

PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON

THE LABEL OF THE CLEANER TO BE USED.

OM-LKS-45G 3

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LOLO COMMERCIAL

FOODSERVICE EQUIPMENT OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR

INJURY AND DAMAGE TO THE EQUIPMENT, AND WILL VOID ALL WARRANTIES.

IMPORTANT

: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID

WARRANTIES.

IMPORTANT - READ FIRST - IMPORTANT

IMPORTANT FOR FUTURE REFERENCE

Please record this information and retain this manual for the life of the equipment. For Warranty Service

and/or parts, this information is required.

SAFETY PRECAUTIONS

Before installing and operating this equipment be sure everyone involved in its

operation are fully trained and are aware of all precautions. Accidents and problems

can result from a failure to follow fundamental procedures and precautions.

The following words and symbols, found in this manual, alert you to potential hazards

to the operator, service personnel or the equipment. The words are defined as follows:

DANGER: This symbol warns of an imminent hazard which will result in serious

injury or death.

WARNING: This symbol refers to a potential hazard or unsafe practice, which could

result in serious injury or death.

CAUTION: This symbol refers to a potential hazard or unsafe practice, which could

result in minor or moderate injury, or product or property damage.

NOTICE: This symbol refers to information that needs special attention or must be

fully understood even though not dangerous.

TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH,

SHUT OFF GAS BEFORE SERVICING THE UNIT.

TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH,

CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS PRIOR

TO LIGHTING. USE SOAP AND WATER SOLUTION (BUBBLES). DO

NOT USE AN OPEN FLAME.

A. CHECK ALL JOINTS IN FRONT OF (BEFORE) THE GAS VALVE

BEFORE LIGHTING UNIT.

B. CHECK ALL JOINTS BEYOND THE GAS VALVE AFTER THE

UNIT IS LIT.

TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH,

ALL GAS JOINTS DISTURBED DURING SERVICING MUST BE

CHECKED FOR LEAKS. CHECK WITH A SOAP AND WATER

SOLUTION (BUBBLES). DO NOT USE AN OPEN FLAME.

This product is intended for commercial use only. Not for household use.

Local codes regarding installation vary greatly from one area to another.

The National Fire Protection Association, Inc., states in its NFPA96 latest edition that

local codes are “Authority Having Jurisdiction” when it comes to requirements for

installation of equipment. Therefore, installation should comply with all local codes.

Model Number Serial Number Date Purchased

4 OM-LKS-45G

Important Warnings & Safety Precautions ........................................... 2-3

References.............................................................................................. 4

Equipment Description........................................................................ 5-6

Inspect for Shipping Damage .................................................................. 7

Uncrating ................................................................................................ 7

Installation Instructions ..................................................................... 8-10

Initial Start-Up........................................................................................ 11

Operation – General Kettle Use ...................................................... 12-14

Cleaning .......................................................................................... 15-16

Maintenance .................................................................................... 16-17

Troubleshooting Guide .................................................................... 18-19

Parts Lists & Diagrams .................................................................... 20-24

Electrical Schematic ............................................................................. 25

NATIONAL FIRE PROTECTION ASSOCIATION

60 Batterymarch Park

Quincy, Massachusetts 02269

NFPA/70

The National Electrical Code

NFPA/54

The National Fuel Gas Code

NSF INTERNATIONAL

789 N. Dixboro Rd.

Ann Arbor, Michigan 48113-0140

INTERTEK (ETL)

1950 Evergreen Blvd, Suite 100

Duluth, GA 30096

AMERICAN NATIONAL STANDARDS INST., INC.

1430 Broadway

New York, New York 10018

Z223.1-1984 - National Fuel Gas Code

Z21.30 - Installation Gas Appliances & Piping

Table of Contents

References

OM-LKS-45G 5

Congratulations on your purchase of LoLo commercial cooking

equipment. LoLo takes pride in the design and quality of our products.

When used as intended and with proper care and maintenance, you will

experience years of reliable operation from this equipment. To ensure

best results, it is important that you read and follow the instructions in

this manual carefully.

The LoLo LKS-45G steam kettles are stainless steel, ﬂoor mounted kettles with a self-

contained steam source heated by gas. A closed steam jacket covers the lower 2/3 of

the kettle. Heat from the gas burner boils water in the jacket to produce steam under

pressure. To ignite the burner, the kettle uses electronic spark ignition.

The kettle body is welded into one piece. The interior of the kettle is polished to a 180

emery grit finish. The unit is ASME shop inspected and registered with the National

Board for working pressures up to 25 PSI.

The jacket is ﬁlled at the factory with water containing rust inhibitor. The kettle can

operate at steam pressures up to 25 PSI, which provides operating temperatures of

150ºF (65ºC) to approximately 267ºF (131ºC). This range allows warming, simmering,

boiling or braising.

These kettles are stationary (non-tilting). Liquids can be removed through the

tangent draw-off valve. The standard 2 inch tangent draw-off is a 316 stainless steel,

compression disc valve. All exposed surfaces are stainless steel. Insulated sheathing

covers the kettle body, and a housing encloses the controls. Tubular legs support the

unit, with adjustable bullet feet to level the kettle.

Controls provided include a power ON/OFF switch, to control electric power for the

unit, and a thermostat to set the cooking temperature. Automatic safety systems

include:

• Gas pressure regulator that protects the unit from high pressure in the gas

supply line

• Automatic gas valve that allows gas into the burners, as needed

• Pressure limit switch that turns off the burner when jacket pressure reaches 23

PSI and lights the burner when pressure drops to 20 PSI

• Safety valve that lets steam out of the jacket if the steam pressure exceeds 25 PSI

• Low-water cutoff that turns off the burner if the water level in the jacket gets too

low for safe operation

Kettle operating status systems include:

• Pressure/vacuum gauge that shows steam pressure and whether too much air

has entered the jacket

• Heating indicator light (amber) that indicates that the kettle is being heated

• Power ON indicator light (green) mounted in the power switch indicates when

electric power is turned on

• Low water indicator light (red) that shows when jacket water needs to be

replenished

Equipment Description

6 OM-LKS-45G

Optional equipment includes:

• Lift-off cover

• 1/8” or 1/4” perforated or solid disc strainer

• Tangent brush kit

• Flanged feet

• Propane gas/elevation conversion kit

KEY UNIT DIMENSIONS

Dimension US/Metric Performance Characteristics

Unit Width 33” 838 mm Max. PSI 25

Rim Height 42.2” 1072 mm Temp. Range 150 to 265° F

Unit Depth 48.3” 1227 mm Rim Capacity 45 gal. 170 l

Ship. Weight 625 lbs 283 kg Working Cap. 36 gal. 136 l

POWER REQUIREMENTS

Electric Service Gas Service (via ½” NPT Fitting )

Voltage 120 TYPE NATURAL PROPANE

Phase 1 Firing Rate 96,000 BTU/hr 96,000 BTU/hr

Hz 60 Min. Pressure 4.5” W.C. 4.5” W.C.

Amp Load 5 Max. Pressure 11” W.C. 11” W.C.

Equipment Description

OM-LKS-45G 7

Inspect for Shipping Damage

All containers should be examined for damage before and during unloading. The

freight carrier has assumed responsibility for its safe transit and delivery. If the

equipment is received damaged, either apparent or concealed, a claim must be made

with the delivering carrier.

1. Apparent damage or loss must be noted on the freight bill at the time of

delivery. It must then be signed by the carrier representative (driver). If this is

not done, the carrier may reject the claim. The carrier can supply the necessary

claim forms.

2. Concealed damage or loss if not apparent until after the equipment is uncrated,

can also be claimed. However, a request for inspection must be made to the

carrier within 15 days. The carrier should arrange an inspection. Be certain to

retain all contents and packaging material.

USE CAUTION WHEN UNCRATING LOLO

EQUIPMENT. METAL AND PLASTIC BANDING

IS UNDER TENSION AND CAN SNAP BACK

WHEN CUT. WOOD PALLETS OR SKIDS CAN

CONTAIN SPLINTERS AND NAILS. SHIPPING

CARTONS CAN CONTAIN LARGE STAPLES.

WEAR GLOVES AND PROTECTIVE EYEWEAR

WHEN OPENING, MOVING AND DISPOSING

OF SHIPPING CONTAINERS.

Uncrating

1. Cut strapping or banding that closes the top of the cardboard shipping carton

and secures it to the wood pallet.

2. Lift carton straight up and off the kettle. Obtain help, if needed.

3. Remove any Styrofoam blocking or wood bracing that protects unit from

shipping damage.

4. Cut strapping or banding that secures kettle to the wood pallet or skid.

5. This kettle weighs over 600 pounds (280 kg). Use material handling equipment

(forklift, pallet jacket, etc.) to lift the kettle off and clear of wood pallet.

IMPORTANT: Use caution to avoid damage to kettle jacket sheathing, the

tangent drawoff tube, jacket fill assembly or burner assembly parts underneath

the kettle, during the lift and movement. Lift the kettle at the reinforced ring

around the parameter, beneath the kettle outer sheathing.

6. Pull off any grey/white plastic from stainless steel surfaces. This adhesive-

backed plastic protects surfaces for scratches during fabrication and shipping.

7. Dispose of cardboard carton, Styrofoam and wood pallet/skid by recycling.

THIS UNIT IS VERY HEAVY. INSTALLER SHOULD

OBTAIN HELP OR USE MATERIALS HANDLING

EQUIPMENT AS NEEDED TO LIFT THIS WEIGHT

SAFELY.

8 OM-LKS-45G

GENERAL INSTALLATION – CODE REQUIREMENTS

Install the gas appliance in a well ventilated area. Adequate air must be supplied

to replenish the air used for combustion. Ventilation must employ a vent hood and

exhaust fan with no direct connection between the vent duct and the kettle ﬂue.

Installation must conform with local codes and/or with the National Fuel Gas Code,

ANSI Z223.1/NFPA-54 (latest edition) or the Natural Gas and Propane Installation

Code CSA B149.1 as applicable. NOTE: Local codes may require that the kettle be

electrically interlocked to shut off the gas supply and prevent the operation of the unit

if the exhaust fan is not operating or if the ﬁre suppression system is activated. Failure

to follow these instructions can cause bodily injury and/or property damage.

SITE SELECTION & REQUIREMENTS

The LoLo gas-heated ﬂoor-model stationary steam jacketed kettle must be:

1. Installed in a commercial kitchen with ready access to natural or propane gas,

plus 120 volt, single phase 60 cycle electric power;

2. Positioned under a Type I commercial ventilation hood capable of full capture of

gas combustion byproducts, heat, grease and water vapor produced during the

operation and use (cooking) of the kettle;

3. Provided with a level, sturdy, stable ﬂoor capable of supporting the weight of the

kettle (625 lbs/283 kg), plus up to 36 gallons/136 liters of product, which can

weigh over 300 pounds/140 kg.

4. Provided with enough space to ensure easy cleaning and minimum clearances

from non-combustible surfaces of:

• 2” (51 mm) on both sides

• 6” (152 mm) in rear from gas ﬂue

KETTLE POSITIONING & COMPONENT ASSEMBLY

1. Position & Level the Kettle:

• Obtain sufﬁcient help or use material handling equipment to lift the kettle

and position it on a ﬂoor area that meets the support criteria described

above. TIP: If possible, locate the kettle where a ﬂoor sink or drain is

available and positioned directly under the 2-inch tangent drawoff valve.

• Position the kettle with the tangent drawoff facing straight forward.

• Use a spirit level to check the level of the kettle from left-to-right and front-

to-back. Lay the level on the top rim to check level.

• If the kettle is not level, rotate one or two of the three height-adjustable

feet on the kettle as needed and recheck level.

2. Install the Tangent Drawoff Valve:

The LoLo LKS-45G Kettle comes with a front mounted 2” tangent drawoff valve

that can be used to transfer product (without large food solids) into pans or

containers; and to drain cleaning water into a ﬂoor drain or bucket. The tangent

valve stem and handle assembly ships loose.

• Remove the valve stem and handle assembly from protective packaging.

• Position the valve stem into the front-mounted tangent tube.

• Slide the large stainless steel nut over the threaded tube end and hand-

tighten that big nut. (See Photo 11-1 on page 11)

Installation Instructions

INSTALLER MUST VERIFY THAT THE

INSTALLATION COMPLIES WITH THE

APPLICABLE LOCAL CODES AND

REGULATIONS. THE UNIT MUST BE

INSTALLED BY A LICENSED PLUMBER OR

GAS FITTER WHEN INSTALLED WITHIN THE

COMMONWEALTH OF MASSACHUSETTS.

INSTALLATION OF THE KETTLE MUST BE DONE

BY A LICENSED PLUMBER OR AUTHORIZED

REPRESENTATIVE QUALIFIED TO WORK WITH

GAS. IMPROPER INSTALLATION CAN RESULT

IN INJURY TO PERSONNEL AN/OR DAMAGE TO

EQUIPMENT.

THE AREA DIRECTLY AROUND THE APPLIANCE

MUST BE CLEARED OF ALL COMBUSTIBLE

MATERIAL. FAILURE TO FOLLOW THESE

INSTRUCTIONS CAN CAUSE BODILY INJURY

AND/OR PROPERTY DAMAGE.

INSTALLATION OF THE KETTLE MUST BE DONE

BY A CERTIFIED ELECTRICIAN OR AUTHORIZED

REPRESENTATIVE QUALIFIED TO WORK WITH

ELECTRICITY. IMPROPER INSTALLATION CAN

RESULT IN INJURY TO PERSONNEL AN/OR

DAMAGE TO EQUIPMENT.

OM-LKS-45G 9

ELECTRICALLY GROUND THE UNIT AT THE

TERMINAL PROVIDED. FAILURE TO GROUND

THE UNIT COULD RESULT IN ELECTROCUTION

AND DEATH.

DO NOT CONNECT ANY PIPING TO THE POP

SAFETY VALVE. THE VALVE MUST BE FREE

TO VENT STEAM AS NEEDED. IMPROPER

INSTALLATION WILL VOID THE WARRANTY!

• Turn the black plastic handle clockwise to seal off the tangent valve. Turn

it counter-clockwise to open the valve. The valve should open and close

easily, without binding or major effort; and seal completely when closed.

3. Install OPTIONAL Tangent Drain Strainer (If Ordered):

The LoLo LKS-45G Kettle can be ordered with tangent drain strainers that are

designed to keep food solids (cut carrots, potatoes, peas, etc.) from collecting in

and blocking the tangent drawoff valve. A drain strainer will allow liquids (stock,

etc.) to drain, while holding back food solids.

Three different optional Drain Strainers are available: a Solid Disk Strainer, a ¼”

(6 mm) Perforated Disk Strainer and a 1/8” (3 mm) Perforated Disk Strainer. To

install any of the three:

• Remove Disk Strainer from protective packaging.

• Position the heavy wire clip under the shield-shaped strainer, reach into

the kettle vessel interior and insert the centering clip into the tangent

drawoff tube opening.

• Center the shield-shaped strainer over the tangent opening, tight against

the kettle bottom.

4. For OPTIONAL Flanged Feet:

• Obtain sufﬁcient help or use material handling equipment to lift one side of

the kettle.

• Use a heavy screwdriver and hammer (or mallet) to tap the adjustable

bullet feet out of the frame support legs. They are a tight press ﬁt.

• Position the optional ﬂanged foot into the frame support leg and use the

hammer or mallet to seat the ﬂanged foot. Don’t bend the ﬂoor ﬂange

when seating the foot.

NOTE: Flanged feet are height adjustable and can be leveled by following the

Kettle Leveling Instructions on page 8. After the Kettle is positioned as desired

and leveled, the ﬂanged feet can be secured with ﬂoor anchors, per local codes

and best practice.

MAKE ELECTRIC POWER CONNECTION

1. Provide 120 VAC, 60 Hz, 1 Ph, 15 Amp electrical service for standard unit. Use

1/2 inch waterproof conduit and waterproof connections. A cutout is provided in

the back of the control panel enclosure, just above the gas pipe nipple.

IMPORTANT: Observe local codes and/or The National Electrical Code in

accordance with ANSI/NFPA-70 latest edition. In Canada, provide electrical

service in accordance with the Canadian Electrical Code CSA C22.1 Part 1 and/

or local codes.

2. AN ELECTRICAL GROUND IS REQUIRED. The electrical schematic is located on

the inside of the service panel, and on page 25 of this manual.

Installation Instructions

10 OM-LKS-45G

MAKE GAS CONNECTION

1. The internal gas lines of the unit were cleaned and closed off with a gas cock

before the unit was shipped from the factory. IMPORTANT: Free external gas

lines of lint, dirt, metal chips, sealant, grease, oil, and other contaminants before

you connect the lines to the kettle.

2. Connect the gas cock of the kettle to the gas service main with 1/2 inch IPS line

or approved equivalent.

IMPORTANT: Installation must conform with local codes or with the American

National Standard Z223, latest edition, National Fuel Gas Code. In Canada,

installation must conform to CAN/CGA B149 Installation Codes for Gas Appliance

and Equipment and/or local codes. Do NOT obstruct the ﬂue or vent duct after

installation.

3. After the kettle has been connected to the gas supply, all gas line joints must be

checked for leaks. DO NOT USE A FLAME TO CHECK FOR LEAKS. A thick soap

solution or other suitable leak detector should be employed.

PRESSURE TEST WARNING

1. During pressure testing of the gas supply

piping system at pressure exceeding 0.5 PSIG,

the kettle and its individual shutoff valve must

be disconnected from the gas supply piping

system.

2. During pressure testing of the gas supply

piping system at pressures equal to or less

than 0.5 PSIG (3.45 kPa), the kettle must be

isolated from the gas supply piping system by

closing its individual manual shutoff valve.

Installation Instructions

Table of contents

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