Lithionics Battery NeverDie-PSS-SOC Quick start guide

12V 12V

48V Parallel Battery System NeverDie-PSS-SOC

STEP-BY-STEP WIRING DIAGRAM

12V 12V

12V 12V 12V 12V

ALL POWER CABLES 2/0 AWG UNLESS

MARKED OTHERWISE

48V NeverDie Box

BATTERY

(+48V)

LOAD

(+48V)

48V

Discharge and Charge

Connection Point

5/2/14

DWG – NM

CKD – CH

48V SOC Sender Box

BATTERY

(+48V)

LOAD

(+48V)

SOC

AUX. RESET

SWITCH

HVC OUT HVC IN

GENERATOR

START/STOP

SWITCH

GEN. START SIGNAL

(20AWG)

GEN. RUN SIGNAL

(16AWG)

(INPUT 12-24V)

12V 12V

STEP 1: Connect the cell loop from each 12V battery module in series to the NeverDie box as shown.

Cell loop Cell loopCell loop

12V

Cell loop

12V

Cell loop

12V 12V 12V 12V

ALL POWER CABLES 2/0 AWG UNLESS

MARKED OTHERWISE

48V NeverDie Box

BATTERY

(+48V)

LOAD

(+48V)

48V

Discharge and Charge

Connection Point

5/2/14

DWG – NM

CKD – CH

48V SOC Sender Box

BATTERY

(+48V)

LOAD

(+48V)

SOC

AUX. RESET

SWITCH

HVC OUT HVC IN

GENERATOR

START/STOP

SWITCH

GEN. START SIGNAL

(20AWG)

GEN. RUN SIGNAL

(16AWG)

(INPUT 12-24V)

12V 12V

STEP 2: Connect the 12V Battery modules in series to create two 48V battery systems as shown below.

Cell loop Cell loopCell loop

Series Connection

12V

Cell loop

12V

Cell loop

12V 12V

Series Connection

12V

Series Connection

12V

Series Connection

Series Connection Series Connection

ALL POWER CABLES 2/0 AWG UNLESS

MARKED OTHERWISE

48V NeverDie Box

BATTERY

(+48V)

LOAD

(+48V)

48V

Discharge and Charge

Connection Point

5/2/14

DWG – NM

CKD – CH

48V SOC Sender Box

BATTERY

(+48V)

LOAD

(+48V)

SOC

AUX. RESET

SWITCH

HVC OUT HVC IN

GENERATOR

START/STOP

SWITCH

GEN. START SIGNAL

(20AWG)

GEN. RUN SIGNAL

(16AWG)

(INPUT 12-24V)

12V 12V

STEP 3: Connect the 12V Battery modules shown in parallel. This is to promote a better balanced system which

will increase the performance and life span of the battery system over time.

Cell loop Cell loopCell loop

Series Connection

12V

Cell loop

12V

Cell loop

12V 12V

Series Connection

12V

Series Connection

12V

Series Connection

Series Connection Series Connection

Parallel Connection

ALL POWER CABLES 2/0 AWG UNLESS

MARKED OTHERWISE

8AWG

48V NeverDie Box

BATTERY

(+48V)

LOAD

(+48V)

48V

Discharge and Charge

Connection Point

5/2/14

DWG – NM

CKD – CH

48V SOC Sender Box

BATTERY

(+48V)

LOAD

(+48V)

SOC

AUX. RESET

SWITCH

HVC OUT HVC IN

GENERATOR

START/STOP

SWITCH

GEN. START SIGNAL

(20AWG)

GEN. RUN SIGNAL

(16AWG)

(INPUT 12-24V)

12V 12V

STEP 4: Connect the most positive terminal of each 48V system to the NeverDie box terminal labeled Battery.

Cell loop Cell loopCell loop

Series Connection

12V

Cell loop

12V

Cell loop

12V 12V

Series Connection

12V

Series Connection

12V

Series Connection

Series Connection Series Connection

Parallel Connection

ALL POWER CABLES 2/0 AWG UNLESS

MARKED OTHERWISE

8AWG

48V NeverDie Box

BATTERY

(+48V)

LOAD

(+48V)

48V

Discharge and Charge

Connection Point

BMS +48V

5/2/14

DWG – NM

CKD – CH

48V SOC Sender Box

BATTERY

(+48V)

LOAD

(+48V)

SOC

AUX. RESET

SWITCH

HVC OUT HVC IN

GENERATOR

START/STOP

SWITCH

GEN. START SIGNAL

(20AWG)

GEN. RUN SIGNAL

(16AWG)

(INPUT 12-24V)

12V 12V

STEP 5: Using a 4/0AWG cable connect the Load terminal of the NeverDie Box to the Battery Terminal of the

SOC Sender box.

Cell loop Cell loopCell loop

Series Connection

12V

Cell loop

12V

Cell loop

12V 12V

Series Connection

12V

Series Connection

12V

Series Connection

Series Connection Series Connection

Parallel Connection

ALL POWER CABLES 2/0 AWG UNLESS

MARKED OTHERWISE

8AWG

48V NeverDie Box

BATTERY

(+48V)

LOAD

(+48V)

48V

Discharge and Charge

Connection Point

BMS +48V

5/2/14

DWG – NM

CKD – CH

48V SOC Sender Box

BATTERY

(+48V)

LOAD

(+48V)

SOC

4/0 AWG (OR 2x 2/0AWG)

AUX. RESET

SWITCH

HVC OUT HVC IN

GENERATOR

START/STOP

SWITCH

GEN. START SIGNAL

(20AWG)

GEN. RUN SIGNAL

(16AWG)

(INPUT 12-24V)

12V 12V

STEP #: Connect the HVC OUT cable from the NeverDie box to the HVC IN cable of the SOC Sender box.

Cell loop Cell loopCell loop

Series Connection

12V

Cell loop

12V

Cell loop

12V 12V

Series Connection

12V

Series Connection

12V

Series Connection

Series Connection Series Connection

Parallel Connection

ALL POWER CABLES 2/0 AWG UNLESS

MARKED OTHERWISE

8AWG

48V NeverDie Box

BATTERY

(+48V)

LOAD

(+48V)

48V

Discharge and Charge

Connection Point

BMS +48V

5/2/14

DWG – NM

CKD – CH

48V SOC Sender Box

BATTERY

(+48V)

LOAD

(+48V)

SOC

4/0 AWG (OR 2x 2/0AWG)

AUX. RESET

SWITCH

HVC OUT HVC IN

GENERATOR

START/STOP

SWITCH

GEN. START SIGNAL

(20AWG)

GEN. RUN SIGNAL

(16AWG)

(INPUT 12-24V)

12V 12V

STEP 6: Connect the most negative terminal of the closest proximity 48V system to the NeverDie & SOC boxes

negative reference wire.

Cell loop Cell loopCell loop

Series Connection

12V

Cell loop

12V

Cell loop

12V 12V

Series Connection

12V

Series Connection

12V

Series Connection

Series Connection Series Connection

Parallel Connection

ALL POWER CABLES 2/0 AWG UNLESS

MARKED OTHERWISE

8AWG

48V NeverDie Box

BATTERY

(+48V)

LOAD

(+48V)

48V

Discharge and Charge

Connection Point

BMS REF. -48V 16AWG

BMS +48V

5/2/14

DWG – NM

CKD – CH

48V SOC Sender Box

BATTERY

(+48V)

LOAD

(+48V)

SOC

SOC REF. -48V 16AWG

4/0 AWG (OR 2x 2/0AWG)

AUX. RESET

SWITCH

HVC OUT HVC IN

GENERATOR

START/STOP

SWITCH

GEN. START SIGNAL

(20AWG)

GEN. RUN SIGNAL

(16AWG)

(INPUT 12-24V)

12V 12V

STEP 7: Connect the most negative terminal of each 48V system to the negative discharge & charge bus bar.

Cell loop Cell loopCell loop

Series Connection

12V

Cell loop

12V

Cell loop

12V 12V

Series Connection

12V

Series Connection

12V

Series Connection

Series Connection Series Connection

Parallel Connection

ALL POWER CABLES 2/0 AWG UNLESS

MARKED OTHERWISE

8AWG

48V NeverDie Box

BATTERY

(+48V)

LOAD

(+48V)

48V

Discharge and Charge

Connection Point

BMS REF. -48V 16AWG

BMS +48V

5/2/14

DWG – NM

CKD – CH

48V SOC Sender Box

BATTERY

(+48V)

LOAD

(+48V)

SOC

SOC REF. -48V 16AWG

4/0 AWG (OR 2x 2/0AWG)

AUX. RESET

SWITCH

HVC OUT HVC IN

GENERATOR

START/STOP

SWITCH

GEN. START SIGNAL

(20AWG)

GEN. RUN SIGNAL

(16AWG)

(INPUT 12-24V)

12V 12V

Cell loop Cell loopCell loop

Series Connection

12V

Cell loop

12V

Cell loop

12V 12V

Series Connection

12V

Series Connection

12V

Series Connection

Series Connection Series Connection

Parallel Connection

Parallel Connection 8AWG

8AWG

48V NeverDie Box

BATTERY

(+48V)

LOAD

(+48V)

48V

Discharge and Charge

Connection Point

BMS REF. -48V 16AWG

BMS +48V

5/2/14

DWG – NM

CKD – CH

48V SOC Sender Box

BATTERY

(+48V)

LOAD

(+48V)

SOC

SOC REF. -48V 16AWG

4/0 AWG (OR 2x 2/0AWG)

AUX. RESET

SWITCH

HVC OUT HVC IN

GENERATOR

START/STOP

SWITCH

GEN. START SIGNAL

(20AWG)

GEN. RUN SIGNAL

(16AWG)

(INPUT 12-24V)

STEP 8: Connect the SOC Terminal labeled LOAD to the +48V discharge & charge bus bar.

ALL POWER CABLES 2/0 AWG UNLESS

MARKED OTHERWISE

Other Lithionics Battery Batteries Pack manuals

Lithionics Battery

Lithionics Battery 12V130A-G31-LRBM8 User manual

Popular Batteries Pack manuals by other brands

Acumentrics

Acumentrics PACK-POWER SYSTEM Quick reference guide

ACDC Dynamics

ACDC Dynamics SPF12-50 user manual

Aegis

Aegis ABL-72020P user manual

Dyness

Dyness TowerESS user manual

Growatt

Growatt APX 5.0P-S0-US user manual

EGO

EGO BAX1300 Operator's manual

CyberPower

CyberPower BCA Series installation manual

Intermec

Intermec 700 Series quick start guide

Dometic

Dometic PLB40 operating manual

V-TAC

V-TAC VT-48280-W2 instruction manual

Valence

Valence RT user guide

Nikon

Nikon MB-D14 user manual

IOGear

IOGear GBP24V Series user manual

Inventus Power

Inventus Power PROTRXion S-12V100-TRX-HD user manual

Clas Ohlson

Clas Ohlson PW-290A quick start guide

EINHELL

EINHELL MULTI-Ah Power X-Change Plus Original operating instructions

Samsung

Samsung EB-U3300 quick start guide

ECTIVE

ECTIVE LC Series instruction manual