Line Tech DM2.ZR User manual
Translation of the original installation and maintenance
instructions
DM.ZS-EN_23-09
DYNAMIC MODULES WITH RACK AND PINION DRIVES
Read the installation and maintenance instructions before carrying out any work!
LINE TECH AG | Europastrasse 19 | CH-8152 Glattbrugg
Tel +41 43 211 68 68 | [email protected] | www.linetech.ch
Table of contents DYNAMIC MODULES WITH RACK AND PINION DRIVES
2 / 68 Line Tech AG
Table of contents
1 General information............................................................................................ 4
1.1 Information about these assembly instructions........................................................... 4
1.2 Notes on use............................................................................................................... 5
1.3 Structure of the warnings............................................................................................ 6
1.4 Symbols used ............................................................................................................. 8
1.5 Disclaimer ................................................................................................................... 9
1.6 Spare parts ................................................................................................................. 11
1.7 Warranty conditions .................................................................................................... 11
1.8 Customer service and product monitoring .................................................................. 12
1.9 Other applicable documents ....................................................................................... 12
2 Safety ................................................................................................................... 13
2.1 Introduction ................................................................................................................. 13
2.2 Intended use ............................................................................................................... 13
2.3 Foreseeable misuse.................................................................................................... 13
2.4 Responsibilities of the operating company ................................................................. 14
2.5 Personnel requirements.............................................................................................. 15
2.5.1 General personnel requirements .................................................................. 15
2.5.2 Qualifications ................................................................................................ 15
2.5.3 Unauthorized personnel................................................................................ 15
2.6 Personal protective equipment ................................................................................... 15
2.7 Residual risks.............................................................................................................. 17
2.7.1 Note .............................................................................................................. 17
2.7.2 Mechanical hazards...................................................................................... 17
2.7.3 Hazards at the operating site........................................................................ 17
2.7.4 Hazards due to noise.................................................................................... 18
2.8 Environmental protection ............................................................................................ 18
3 Structure and function ....................................................................................... 19
3.1 Product overview ........................................................................................................ 19
3.2 Product description ..................................................................................................... 20
3.3 Product description ..................................................................................................... 21
3.4 Type plate ................................................................................................................... 22
4 Transport ............................................................................................................. 23
4.1 Safety.......................................................................................................................... 23
4.2 Transportation with a forklift truck............................................................................... 24
4.3 Transport with the crane ............................................................................................. 24
4.4 Transport inspection and scope of delivery ................................................................ 24
4.5 Storage ....................................................................................................................... 25
5 Assembly............................................................................................................. 26
5.1 Safety.......................................................................................................................... 26
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5.2 Assembly types........................................................................................................... 27
5.3 Condition on delivery .................................................................................................. 28
5.4 Gearbox selection....................................................................................................... 29
5.5 Fastening the dynamic module................................................................................... 30
5.5.1 General information ...................................................................................... 30
5.5.2 Fastening the dynamic module with clamps ................................................. 30
5.5.3 Fastening the dynamic module with sliding blocks ....................................... 32
5.6 Installing the motor and gearbox ................................................................................ 33
5.6.1 General information ...................................................................................... 33
6 Operation............................................................................................................. 34
6.1 Safety.......................................................................................................................... 34
6.2 Operating conditions................................................................................................... 35
7 Maintenance ........................................................................................................ 36
7.1 Safety.......................................................................................................................... 36
7.2 Repairs........................................................................................................................ 37
7.3 Maintenance intervals................................................................................................. 37
7.3.1 Notes ............................................................................................................ 37
7.3.2 Maintenance plan ......................................................................................... 38
7.4 Maintenance work....................................................................................................... 38
7.4.1 Check the dynamic module for externally visible damage............................ 38
7.4.2 Lubricating the dynamic module ................................................................... 39
7.4.3 Setting the toothed rack play ........................................................................ 45
7.5 Measures after completing the maintenance work ..................................................... 46
8 Disassembly and disposal................................................................................. 47
8.1 Safety.......................................................................................................................... 47
8.2 Decommissioning and disassembly............................................................................ 47
8.3 Disposal ...................................................................................................................... 48
9 Technical data..................................................................................................... 49
9.1 Exploded drawing and parts list.................................................................................. 49
9.2 General technical data................................................................................................ 50
9.3 Dimensions ................................................................................................................. 51
9.4 Torques and load ratings ............................................................................................ 57
9.5 Permissible speeds..................................................................................................... 58
9.6 Tightening torques for screws..................................................................................... 61
10 Links .................................................................................................................... 62
11 Declaration of Incorporation.............................................................................. 63
Index .................................................................................................................... 66
1 | General information DYNAMIC MODULES WITH RACK AND PINION DRIVES
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1 General information
1.1 Information about these assembly instructions
Using the assembly instructions
These assembly instructions allow you to work safely and efficiently with the dynamic module
throughout all phases of the dynamic module's service life. All warnings and instructions in these
assembly instructions must be observed in order to ensure safe working conditions.
Mandatory reading
The operating/maintenance personnel are required to carefully read and understand these
assembly instructions before starting any work.
Storage location
The assembly instructions are an integral part of the linear module and must be kept readily
available to the relevant personnel in the immediate vicinity of the dynamic module.
Resale
If the dynamic module is resold to a third party, these assembly instructions must also be
included.
Other applicable documents, regulations and requirements
In addition to these assembly instructions, the instructions, notes and signs on the dynamic
module in the annex also apply. Attach notes on technical changes to these assembly
instructions. In addition, the local accident prevention regulations and general safety
requirements for the area where the dynamic module is used apply.
Figures in these assembly instructions
Figures contained in these assembly instructions are provided for basic understanding and may
vary from the actual version of the dynamic module.
Loss of the assembly instructions
If the assembly instructions are lost, request a replacement set immediately. Contact details
Legal notice (See reverse side) .
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1.2 Notes on use
Instructions and steps
The steps to be carried out by the operating personnel are displayed consecutively. The order of
the steps must be observed.
Example:
a)
Step 1
Lists
Lists without a mandatory sequence are displayed as a list preceded by a bullet point.
Example:
–
Item 1
–
Item 1, subitem A
–
Item 2
Lists with a mandatory sequence are displayed as a list preceded by a number.
Example:
1.
First
2.
Second
References to chapters/pages
References to specific chapters in which procedures and instructions are described are displayed
as active links.
Example: see chapter
Information about these assembly instructions
[}4].
Figures
All figures and drawings in these assembly instructions are intended for general illustration
purposes. They may vary from the actual design of the dynamic module.
1 | General information DYNAMIC MODULES WITH RACK AND PINION DRIVES
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1.3 Structure of the warnings
The warnings used in these assembly instructions are introduced by signal words that indicate
the extent of the danger.
The warning symbol also indicates the type of danger.
The following warnings are used in these assembly instructions:
Danger level, danger to life
DANGER
Danger to life!
Consequences in case of non-compliance...
4Notes on prevention
A warning assigned to this danger level indicates an imminently dangerous situation.
If the dangerous situation is not avoided, it will result in death or serious injury.
Follow the instructions in this warning to avoid the risk of death or serious injury to persons.
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Danger level, risk of injury
WARNING
Risk of injury!
Consequences in case of non-compliance...
4Notes on prevention
A warning assigned to this danger level indicates a potentially dangerous situation.
If the dangerous situation is not avoided, it may result in death or serious injury.
Follow the instructions in this warning to avoid the potential risk of death or serious injury to
persons.
Danger level, personal injury
CAUTION
Personal injury due to...
Consequences in case of non-compliance...
4Notes on prevention
A warning assigned to this danger level indicates a potentially dangerous situation.
If the dangerous situation is not avoided, it may result in minor or moderate injuries.
Follow the instructions in this warning to avoid the risk of injury to persons.
Danger level, property damage
NOTICE
Property damage due to...
Consequences in case of non-compliance...
4Notes on prevention
A warning assigned to this danger level indicates possible damage to property.
If the situation is not avoided, property damage may occur.
Follow the instructions in this warning to avoid damage to property.
1 | General information DYNAMIC MODULES WITH RACK AND PINION DRIVES
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Note on working safely
SAFETY INSTRUCTIONS
Working safely during...!
Carry out all work in compliance with the following safety
instructions:
4Notes on working safely
This note contains important information and instructions for safe working during the following
steps.
Follow the instructions in this note to avoid accidents and injuries.
Note on useful information
NOTE
Note text…
Consequences
A note indicates additional information that is important for subsequent processing or simplifies
the described work step.
1.4 Symbols used
Warnings in these assembly instructions are also marked with warning symbols.
Warning symbols
The following warning symbols are used in these assembly instructions:
Symbol Meaning
General warning
Warning of electrical voltage
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Symbol Meaning
Warning of hand injuries
Warning of heavy loads
Warning of suspended load
Warning of environmental pollution
1.5 Disclaimer
Information in these assembly instructions
The information and warnings contained in these assembly instructions have been compiled
taking into consideration the applicable standards, guidelines and regulations, the state of the art
as well as our many years of experience. The scope of delivery or the design of the dynamic
module may vary from the descriptions and figures provided here due to optional order items, the
production of customized designs or the latest technical changes.
Obligations
In addition to the contractually agreed obligations, the manufacturer's General Terms and
Conditions of Business and Delivery apply. They are subject to the laws in force at the time the
contract is concluded.
Technical changes
The date of issue of these assembly instructions applies. We reserve the right to make technical
changes to the dynamic module within the scope of further development in order to improve its
performance features and safety.
1 | General information DYNAMIC MODULES WITH RACK AND PINION DRIVES
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Disclaimer in case of non-compliance
The manufacturer is not liable for damage and accidents resulting from the following:
–
Non-intended use (
Intended use
[}13]) of the dynamic module
–
Non-compliance with the information and instructions in these assembly instructions
–
Work performed on or with the dynamic module by unqualified or unauthorized personnel
–
Installation of non-original spare parts
–
Unauthorized conversions without written approval from the manufacturer
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