Lincoln Electric WELDYSTIFFENER Mounting instructions

PORTABLE WELDING CARRIAGE

WELDYSTIFFENER

SAFETY INSTRUCTION FOR USE AND MAINTENANCE

60 to 160 mm –120 to 320 mm

EDITION : EN Instructions for use REF : 8695 5876

REVISION : E

DATE : 10-2018 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which

will give you full satisfaction if you follow its instructions for use and

maintenance.

Its design, component specifications and workmanship comply with

applicable European directives.

Please refer to the enclosed CE declaration to identify the directives

applicable to it.

The manufacturer will not be held responsible where items not recommended

by themselves are associated with this product.

For your safety,there follows a non-restrictive list of recommendations or

requirements, many of which appear in the employment code.

Finally we would ask you kindly to inform your supplier of any error which

you may find in this instruction manual.

8695 5876

WELDYSTIFFENER I

CONTENTS

A - IDENTIFICATION.........................................................................................................................1

B - SAFETY INSTRUCTIONS............................................................................................................2

1 - SERVICING.........................................................................................................................2

2 - PERSONAL PROTECTION................................................................................................2

C - DESCRIPTION .............................................................................................................................4

1 - DEFINITION........................................................................................................................4

2 - TECHNICAL SPECIFICATIONS.........................................................................................7

D - INSTRUCTIONS FOR USE..........................................................................................................8

1 - CARRIAGE..........................................................................................................................8

2 - OPERATING OF WELDYSTIFFENER.................................................................................10

3 - CONTROL PANEL.............................................................................................................10

4 - FUNCTIONAL SEQUENCE '' INTERMITTENT ''...............................................................11

5 - PARAMETER SETTING....................................................................................................12

E - MAINTENANCE............................................................................................................................14

1 - SERVICING.........................................................................................................................14

2 - SPARE PARTS...................................................................................................................15

3 - WIRING DIAGRAM.............................................................................................................18

4 - PC BOARD..........................................................................................................................19

5 - ELECTRICAL MAINTENANCE..........................................................................................21

PERSONAL NOTES ..........................................................................................................................22

8695 5876

II WELDYSTIFFENER

INFORMATIONS

DISPLAYS AND PRESSURE GAUGE

The measuring tools or displays for voltage, intensity and speed .... either analog or digital, must be considered

as indicators

REVISIONS

REVISION B 08/08

DESIGNATION

PAGE

Update photos

REVISION C 08/09

DESIGNATION

PAGE

Update

REVISION D 08/14

DESIGNATION

PAGE

Spare parts

REVISION E 10/18

DESIGNATION

PAGE

To change logo

8695 5876 / E

WELDYSTIFFENER A-1

A - IDENTIFICATION

Please enter the number of your machine in the following box.

Quote this information in all correspondence.

8695 5876 / E

B-2 WELDYSTIFFENER

B - SAFETY INSTRUCTIONS

ELECTROMECHANICAL EQUIPMENT USED AS THE SUBASSEMBLY OF AN

INSTALLATION.

- This equipment can be associated with a

welding installation, in which case it is

covered by safety instructions described in

the instructions for the welding installation

- If this equipment is used in other cases, a

minimum of instructions must be

respected, in particular :

1 - SERVICING

2 - PERSONAL PROTECTION

Check often that the insulation and

connections of the electrical equipment

and accessories are in good condition:

plugs, cables, flexible cables, sheaths,

connectors, extension cables,

workpiece clamps, electrode holders or

torches...

Maintenance and repair work on

insulating sheaths and covers should

never be carried out in a makeshift

manner.

Have defective accessories repaired by

a specialist or, better still, replace them.

Periodically check that electrical

connections are properly tightened and

do not overheat.

RISK OF EXTERNAL INJURY.

The operator must be properly dressed

and protected for the work he is

carrying out.

Ensure that no part of the operator's

body or of his assistant's body can come

in contact with metal parts and

workpieces which are energized or

which could accidentally become

energized and/or which are moving.

Do not wrap electrical cables around

your body.

WARNING !

Be careful not to crush your fingers

Make sure that no spray or water enters into the electrical box of the carriage.

IP23 PROTECTION

8695 5876 / EB - SAFETY INSTRUCTIONS

WELDYSTIFFENER B-3

8695 5876 / E

C-4 WELDYSTIFFENER

C - DESCRIPTION

1 - DEFINITION

WELDYSTIFFENER carriages are portable, with two driving wheels,

it supports 2 independent torches.

They are specially designed for semiautomatic welding of stiffener

named " holland –profile " of size :

- 60 to 160 mm

- 120 to 320 mm.

Light and robust, they offer the quality of automatic welding as well

as easy operation and fast commissioning.

A) MOTORIZATION

WELDYSTIFFENER is driven by a 14 VDC motor.

The carriage is autonomous. The battery ensures a continuous work during

6 hours.

Charger

Battery

Control panel

8695 5876 / EC - DESCRIPTION

WELDYSTIFFENER C-5

B) ELECTRIFICATION

Indication of battery low status by the red led M1.

Pre-display and real display of the speed by high-brightness LEDs and

adjustment via numerical encoder M3 (max. error at mid scale < +/-5%).

Manual starting up with pushbutton M2 or automatic starting up with arc

sensor with power source function in 2 stages.

C) GUIDANCE PRINCIPAL

The carriage takes place quickly and easily on the welded seam.

The tilted position of the carriage is done by setting the height of the rollers.

The troggle clamp allows to maintain the carriage against the profil to be

welded.

C - DESCRIPTION 8695 5876 / E

C-6 WELDYSTIFFENER

D) TORCH SETTING

The adjustment of the torch position is very

easy and precise with 2 crossed slides (M8)

which have different fixation steps.

A ball joint, coupled to an indexed handle,

allows to set the torch holder very precisely. The

torch holder enables an easy and quick setting,

and can be changed by a specific tool

E) CARRYING

Lightweight 16 kg and handy (M7) WELDYSTIFFENER can be held easily by an operator for a fast

commissioning..

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