Lincoln Electric 106730 Quick start guide

Part No. 106730

Rev A1

April 2006

Parts and Service

Manual Supplement

Welder

Welder Supplement Part No.106730

April 2006

Technical Publications

Genie Industries has endeavored to deliver the highest

degree of accuracy possible. However, continuous

improvement of our products is a Genie policy.

Therefore, product specifications are subject to change

without notice.

Readers are encouraged to notify Genie of errors and

send in suggestions for improvement. All

communications will be carefully considered for future

printings of this and all other manuals.

http://www.genieindustries.com

e-mail: [email protected]

106730 Rev A July 2004

First Edition, First Printing

"Genie", "Z" and "S" are registered trademarks of

Genie Industries in the USA and many other

countries.

Printed on recycled paper

Printed in U.S.A.

PartNo.106730 WelderSupplement

April 2006

This manual is updated frequently. Each parts

figure listed below has a figure number and a

revision letter. If a figure is updated with new

information, the revision letter or ‘Rev’ is

updated (example: from Rev A to Rev B).

Figure Rev Description

101.1 B Decals

If you have a printed manual, you can keep it

up to date by downloading new figures from

the Genie website.

To learn about the benefits Genie eBusiness

customers receive, visit the Genie Industries

website at www.genieindustries.com and

select Parts & Service.

Electronic Version

Click on the figure description below to

view the figure.

Table of Contents

Safety Rules

100 • Parts

101.1 A S-40 and S-45 Chassis

Components, Engine Side

102.1 A S-60 and S-65 Chassis

Components

103.1 A Z-60 Chassis Components

104.1 A S-80, S-85 and Z-80 Chassis

Components

105.1 B Platform Components, all Models

200 • Schematics and Hose Drawings

201.1 A Electrical Schematic

202.1 A S-60 and S-65 Hoses and Fittings

203.1 A S-40 and S-45 Hoses and Fittings

204.1 A S-80 and S-85 Hoses and Fittings

205.1 A Z-60/34 Hoses and Fittings

206.1 A Z-80/60 Hoses and Fittings

207.1 A Hydraulic Hose and Fitting Cross-

reference

Welder Supplement Part No.106730

April 2006

This page intentionally left blank.

PartNo.106730 WelderSupplement

100 • Parts

April 2006

Safety Rules

Danger

Failure to obey the instructions and safety rules

in the

Lincoln Electric Invertec™ V275-S Operator’s

Manual

will result in death or serious injury.

Many of the hazards identified in the

operator’s manual are also safety hazards

whenmaintenanceandrepairprocedures

areperformed.

Do Not Perform Maintenance Unless:

You are trained and qualified to perform

maintenance on this machine.

You read, understand and obey:

- manufacturer’s instructions and safety rules

- employer’s safety rules and worksite

regulations

-applicable governmental regulations

You have the appropriate tools, lifting equipment

and a suitable workshop.

Welder Supplement Part No.106730

April 2006

Figure Rev Description

101.1 A S-40 and S-45 Chassis Components, Engine Side

100 • Parts

456

36 31 32

33 34 35

30 31 32

8910

11121213

141516

22232425

2728

PartNo.106730 WelderSupplement

100 • Parts

April 2006

Item Part No. Description Qty.

1 82237 Decal - Danger, High Voltage ...... 2

2 106113 Hydraulic Generator Assembly

(includes item 38) ......................... 1

— 106274 Generator, 12.5 kW

3 101516 Oil Diverter Manifold .................... 1

— 94757 Check Valve, 3 psi / 0.2 bar

— 94760 Solenoid Valve, 10V DC

— 94765 Coil, 10V DC

— 94759 Solenoid Nut

— 101446 Relief Valve, 250 psi / 17.2 bar

— 101412 Pilot Operated Valve

— 106394 Orifice Disc, 0.030inch / 0.76 mm

4 6782 Nylock Nut, 5/16 -18

5 5397 Flat Washer, 5/16 inch

6 13002 Screw - HHC, 5/16 -18 x 1 inch, GR 5

7 10107 Screw - HHC, 5/16 -18 x 0.75 inch,

GR 5

8 4828 Nylock Nut, 3/8-16

9 6097 Flat Washer, 3/8inch

10 8516 Screw - HHC, 3/8-16 x 1.5 inches,

GR 5

11 9145 Screw - HHC, 1/2-13 x 2.5 inches,

GR 5

12 13066 Flat Washer, 1/2inch

13 6198 Nylock Nut, 1/2-13

14 36294 Screw - HHC, 1/4-20 x 2.75 inches,

GR 5

15 6638 Flat Washer, 1/4inch

16 6091 Nylock Nut, 1/4-20

17 106205 Welder Control Module ................ 1

18 102319 Enclosure Assembly (includes

items 14-17, 19-27 and 30-36) .... 1

19 74006 Weatherproof Outlet Cover

(includes mounting hardware) ..... 1

20 106140 Potentiometer Bracket .................. 1

21 101995 Potentiometer Resistor, 1k Ohm,

2 watt ............................................ 1

22 80543 GFCI Outlet, 110V AC .................. 1

23 106477 GFI/Circuit Breaker Assembly ...... 1

Item Part No. Description Qty.

24 106073 Circuit Breaker, 20A,

Single Phase ................................ 1

25 33607 Relay, 12V DC, DPDT .................. 1

26 33608 Relay Socket ................................ 1

27 102314 Enclosure Panel ........................... 1

28 6090 Screw - HHC, 1/4-20 x 0.75 inches,

GR 5

29 6889 Low Profile Nylock Nut, 1/4-20

30 106077 Squeeze Connector, 0.63 - 0.75

inch ............................................... 1

31 18665 Electric Locknut, 1inch NPT ......... 2

32 106104 O-ring, 1inch NPT ......................... 2

33 7056 Squeeze Connector,

0.38 - 0.5 inch ............................... 1

34 6938 Electrick Locknut, 1/2inch NPT .... 1

35 56237 O-ring, #12 ................................... 1

36 20776 Squeeze Connector ..................... 1

37 102340 Generator Bracket ........................ 1

38 106184 Hydraulic Motor, 21cc .................. 1

The following components are located in the ground

control box:

— 74911 Terminal Block ............................. 1

— 106140 Potentiometer Bracket .................. 1

— 101995 1000 Ohm, 10 Turn

Potentiometer ............................... 1

— 106657 Control Module, High Amp .......... 1

— 106637 Time Delay Module ...................... 1

— 33607 Relay, 12V DC, DPDT .................. 1

— 33608 Relay Socket ................................ 1

101.1

S-40 and S-45 Chassis Components, Engine Side Rev A

Welder Supplement Part No.106730

April 2006

Figure Rev Description

102.1 A S-60 and S-65 Chassis Components

100 • Parts

17 18

21 12 13

22 23 23 24

25 26 27

5610

1 2 3

111213

567

PartNo.106730 WelderSupplement

100 • Parts

April 2006

102.1

S-60 and S-65 Chassis Components Rev A

Item Part No. Description Qty.

1 82237 Decal - Danger, High Voltage ...... 2

2 106113 Hydraulic Generator Assembly

(includes item 3) ........................... 1

— 106274 Generator, 12.5 kW

3 106184 Hydraulic Motor, 21cc .................. 1

4 101516 Oil Diverter Manifold .................... 1

— 94757 Check Valve, 3 psi / 0.2 bar

— 94760 Solenoid Valve, 10V DC

— 94765 Coil, 10V DC

— 94759 Solenoid Nut

— 101446 Relief Valve, 250 psi / 17.2 bar

— 101412 Pilot Operated Valve

— 106394 Orifice Disc, 0.030inch / 0.76 mm

5 6782 Nylock Nut, 5/16 -18

6 5397 Flat Washer, 5/16 inch

7 13000 Screw - HHC, 5/16 -18 x 1.25 inch,

GR 5

8 106114 Generator Tray ............................. 1

9 10107 Screw - HHC, 5/16 -18 x 0.75 inch,

GR 5

10 13002 Screw - HHC, 5/16 -18 x 1 inch, GR 5

11 20776 Squeeze Connector ..................... 1

12 18665 Electric Locknut, 1 inch, NPT ....... 2

13 106104 O-ring, 1inch NPT ......................... 1

14 106495 Hubble Plug, 1/2inch .................... 1

15 106108 Stud Terminal, 250V DC .............. 1

— 6037 Hex Nut, 5/16 -18

— 5397 Flat Washer, 5/16 inch

16 106073 Circuit Breaker, 20A,

Single Phase ................................ 1

17 74006 Weatherproof Outlet Cover

(includes mounting hardware) ..... 1

18 80543 GFCI Outlet, 120V AC, 20A .......... 1

19 101947 Enclosure Assembly (includes

items 11-18, 20 and 21) ............... 1

20 106477 GFI/Circuit Breaker Assembly ...... 1

— 106374 Circuit Breaker, 50A, 3 phase

— 106375 GFCI, 50A, 3 phase

21 106077 Squeeze Connector,

0.63 - 0.75 inch ............................ 1

Item Part No. Description Qty.

22 6888 Screw - HHC, 1/4-20 x 1 inch, GR 5

23 6638 Flat Washer, 1/4inch

24 6091 Nylock Nut, 1/4-20

25 9145 Screw - HHC, 1/2-13 x 2.5 inches,

GR 5

26 6198 Nylock Nut, 1/2-13

27 13066 Flat Washer, 1/2inch

The following components are located in the ground

control box:

— 74911 Terminal Block ............................. 1

— 106140 Potentiometer Bracket .................. 1

— 101995 1000 Ohm, 10 Turn

Potentiometer ............................... 1

— 106657 Control Module, High Amp .......... 1

— 106637 Time Delay Module ...................... 1

— 33607 Relay, 12V DC, DPDT .................. 1

— 33608 Relay Socket ................................ 1

Welder Supplement Part No.106730

April 2006

Figure Rev Description

103.1 A Z-60 Chassis Components

100 • Parts

111213

9 10 1411

11 12 13

181213

1 2

111213

2311

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