Lincoln Electric VRTEX 360 User manual

IM2052

09/2017

Rev01

VRTEX®360

OPERATOR’S MANUAL

ENGLISH

LINCOLN ELECTRIC EUROPE S.L

c/o Balmes, 89 – 8°2a, 08008 Barcelona, Spain

www.lincolnelectric.eu

English English

THE LINCOLN ELECTRIC COMPANY

EC DECLARATION OF CONFORMITY

Manufacturer and technical documentation

holder:

The Lincoln Electric Company

Address:

22801 St. Clair Ave.

Cleveland Ohio 44117-1199 USA

EC Company:

Lincoln Electric Europe S.L.

Address:

c/o Balmes, 89 - 802a

08008 Barcelona

SPAIN

Hereby declare that equipment:

VRTEX® 360

Product number: K3962

AD2433

AD2434

(Product numbers may contain suffixes and prefixes.)

Is in conformity with Council Directives

and amendments:

Low Voltage Directive 2014/35/EU

Electromagnetic Compatibility (EMC) Directive 2014/30/EU

Standards: EN 61010-1:2010, Safety requirements for electrical equipment for

measurement, control and laboratory use. General requirements;

EN 61326-1:2013, Electrical equipment for measurement, control and

laboratory use — EMC requirements — Part 1: General requirements;

Samir Farah, Manufacturer Dario Gatti, European Community Representative

Compliance Engineering Manager European Engineering Director Machines

17 October 2016

18 October 2016

MCD397b

English English

12/05

THANKS! For having chosen the QUALITY of the Lincoln Electric products.

Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified

immediately to the dealer.

For future reference record in the table below your equipment identification information. Model Name, Code &

Serial Number can be found on the machine rating plate.

Model Name:

………………...…………………………….…………………………………………………………………………………………..

Code & Serial number:

………………….……………………………………………….. …………………………………………………….……………..

Date & Where Purchased:

…………………………………………………………………... ……………………….…………………………………………..

ENGLISH INDEX

Technical Specifications...................................................................................................................................................... 1

Electromagnetic Compatibility (EMC) ................................................................................................................................. 2

Safety .................................................................................................................................................................................. 3

Installation ........................................................................................................................................................................... 4

Operation........................................................................................................................................................................... 10

WEEE ................................................................................................................................................................................ 48

Spare Parts ....................................................................................................................................................................... 48

Authorized Service Shops Location.................................................................................................................................. 48

Electrical Schematic.......................................................................................................................................................... 49

English English

Technical Specifications

VRTEX™360 - VIRTUAL REALITY WELDING TRAINER

INPUT

MAKE/MODEL DESCRIPTION INPUT VOLTAGE

±10%

INPUT CURRENT

(MAX.)

K3962-1

K3962-2

Standard Frequency

Alternate Frequency

115-230 VAC (50-60 HZ)

4A-2A Single Phase

WARNING

THIS PRODUCT INCORPORATES A PROTECTIVE EARTH IN THE AC POWER CORD. THE AC PLUG SHOULD

ONLY BE INSERTED INTO A SOCKET OUTLET PROVIDED WITH A PROTECTIVE EARTH CONTACT.

PHYSICAL DIMENSIONS (MACHINE WITH MONITOR)

HEIGHT WIDTH DEPTH WEIGHT

1677 mm 762 mm

1067 mm

143 kg.

PHYSICAL DIMENSIONS (STAND)

HEIGHT WIDTH DEPTH WEIGHT

2032 mm 991 mm 1194 mm 48 kg.

PHYSICAL DIMENSIONS (CRATE WITH MACHINE)

HEIGHT WIDTH DEPTH WEIGHT

1829 mm 1220 mm 1829 mm 386 kg.

TEMPERATURES RANGES

OPERATING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE

59° - 95° F 15° - 35° C 32° - 149° F 0° - 65° C

RELATIVE HUMIDITY* OPERATING ALTITUDES

80% For Temperatures Up To 88° F / 31° C

50% @ 104° F / 40° C

6562 Feet (2000 Meters)

ENVIRONMENT

This product is for use in Pollution Degree 2 environment

*Condensation on lenses may appear in high humidity enviroment. Run FMD (Face Mounted Display) for approximately

10 minutes to clear up moisture from the lenses.

English English

Electromagnetic Compatibility (EMC)

01/11

This machine has been designed in accordance with all relevant directives and standards. However, it may still generate

electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or

other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand

this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.

This machine has been designed to operate in an industrial area. To operate in a domestic area it is

necessary to observe particular precautions to eliminate possible electromagnetic disturbances. The

operator must install and operate this equipment as described in this manual. If any electromagnetic

disturbances are detected the operator must put in place corrective actions to eliminate these disturbances

with, if necessary, assistance from Lincoln Electric.

Before installing the machine, the operator must check the work area for any devices that may malfunction because of

electromagnetic disturbances. Consider the following.

Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the

machine.

Radio and/or television transmitters and receivers. Computers or computer controlled equipment.

Safety and control equipment for industrial processes. Equipment for calibration and measurement.

Personal medical devices like pacemakers and hearing aids.

Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure

that all equipment in the area is compatible. This may require additional protection measures.

The dimensions of the work area to consider will depend on the construction of the area and other activities that are

taking place.

Consider the following guidelines to reduce electromagnetic emissions from the machine.

Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take

additional precautions such as filtering the input supply.

The output cables should be kept as short as possible and should be positioned together. If possible connect the

work piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting

the work piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.

Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special

applications.

WARNING

EMC classification of this product is class A in accordance with electromagnetic compatibility standard EN 60974-10 and

therefore the product is designed to be used in an industrial environment only.

WARNING

The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public

low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,

due to conducted as well as radio-frequency disturbances.

English English

Safety

11/04

WARNING

This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair

procedures are performed only by qualified person. Read and understand this manual before operating this equipment.

Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this

equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible

for damages caused by improper installation, improper care or abnormal operation.

WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury,

loss of life, or damage to this equipment. Protect yourself and others from possible serious injury or

death.

READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this

equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause

serious personal injury, loss of life, or damage to this equipment.

ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the

electrode, work clamp, or connected work pieces when this equipment is on. Insulate yourself from the

electrode, work clamp and connected work pieces.

ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the

fuse box before working on this equipment. Ground this equipment in accordance with local electrical

regulations.

ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp

cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder

directly on the welding table or any other surface in contact with the work clamp to avoid the risk of

accidental arc ignition.

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any

conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers

and welders having a pacemaker shall consult their physician before operating this equipment.

CE COMPLIANCE: This equipment complies with the European Community Directives.

ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and EN

12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal Protective

Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by EN169

Standard.

FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to

health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough

ventilation or exhaust to keep fumes and gases away from the breathing zone.

ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from

sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable

flame-resistant material to protect you skin and that of your helpers. Protect other nearby personnel with

suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to the

arc.

English English

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area

and have a fire extinguisher readily available. Welding sparks and hot materials from the welding

process can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks,

drums, containers, or material until the proper steps have been taken to insure that no flammable or

toxic vapors will be present. Never operate this equipment when flammable gases, vapors or liquid

combustibles are present.

WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and

materials in work area can cause serious burns. Use gloves and pliers when touching or moving

materials in the work area.

CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct

shielding gas for the process used and properly operating regulators designed for the gas and pressure

used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or

transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode holder,

work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located

away from areas where they may be subjected to physical damage or the welding process including

sparks and heat sources.

MOVING PARTS ARE DANGEROUS: There are moving mechanical parts in this machine, which can

cause serious injury. Keep your hands, body and clothing away from those parts during machine

starting, operating and servicing.

SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an

environment with increased hazard of electric shock.

Installation

GRAPHIC SYMBOLS THAT APPEAR ON

THIS MACHINE OR IN THIS MANUAL

INPUT POWER

OFF

CIRCUIT BREAKER

INPUT POWER

SINGLE PHASE

ALTERNATING CURRENT

READ THIS OPERATORS

MANUAL COMPLETELY

USB

WFS/AMPS

VOLTS

VGA OUTPUT

AUDIO OUTPUT

INPUT VOLTAGE

INPUT CURRENT

PROTECTIVE GROUND

WARNING or CAUTION

Documentation must be consulted in

all cases where this symbol is

displayed.

EXPLOSION

DANGEROUS VOLTAGE

SHOCK HAZARD

English English

Read this entire section before installation or operation

of the machine.

Location and Environment

The machine will not operate in harsh environments. It is

important that simple preventative measures are

followed in order to assure long life and reliable

operation. This product is for INDOOR USE ONLY.

Dirt and dust that can be drawn into the machine

should be kept to a minimum. Failure to observe

these precautions can result in excessive operating

temperatures and nuisance shutdown.

Do not locate where monitor is exposed to direct

sunlight.

Do not place equipment near radiant heat sources.

Do not place in a confined space. Allow a minimum

of 3 feet of clearance around machine and stand at

all times. Adequate ventilation is necessary.

The circuit breaker switch on the rear panel is the

input power disconnect device. Do not position the

equipment so that it is difficult to operate the circuit

breaker.

Route and protect power cable to minimize

exposure to damage.

Single or Multi-Outlet surge protector (or Surge

Suppessor) is highly recommended to protect the

machine from voltage spikes going through the input

line.

ENVIRONMENTAL AREA

Keep the machine inside and dry at all times. Do not

place it on wet ground or in puddles. Never place liquids

on top of the machine.

STACKING

The VRTEX® 360 cannot be stacked.

TILTING

Place the VRTEX® 360 directly on a secure, level

surface.

LIFTING

If lifting the VRTEX® 360 is required, use two straps,

each rated for 500 pounds (226.8 kg) or more. Do not

attempt to lift the VRTEX® 360 with accessories

attached to it.

WARNING

Lift only with equipment of adequate lifting

capacity. Be sure machine is stable when

lifting. Do not operate machine while

suspended or when lifting.

FALLING EQUIPMENT can cause injury.

HIGH FREQUENCY INTERFERENCE

PROTECTION

WARNING

USE CAUTION WHEN OPERATING THIS MACHINE

AROUND OTHER EQUIPMENT.

•Large equipment, such as cranes, may interfere with

the operation of this machine.

•This machine may interfere with the operation of other

equipment in work / training area.

•High frequency process, such as TIG machines, may

interfere with the operation of this machine.

GENERAL DESCRIPTION

The VRTEX®360 is a Virtual Welding Training System

and VRAW®(Virtual Reality Arc Welding) Solution. This

computer controlled interactive system simulates arc

welding through the use of realistic puddle graphics and

sounds. This training system simulates multiple arc

welding processes on a wide variety of weld joint

configurations. The VRTEX®360 represents the next

generation of Virtual Reality (VR) welding training.

STRAPS

English English

DESIGN FEATURES

HARDWARE OVERVIEW:

Virtual Welding Machine, including:

Monitor

Coupon Drawer (back drawer)

VR GMAW/FCAW Gun

VR SMAW Device

VR GMAW/FCAW Gun Holder

VR SMAW Device Holder

VR Helmet w/Face Mounted Display (FMD)

Arm

Speakers

Five VR Coupons Flat Plate

T-Joint

Groove Joint

2” Pipe XXS

6” Pipe Schedule 40

Stand, including:

Post

Table

Pins

Base

Weights

HARDWARE UNCRATING:

TOOLS NEEDED

3/8” (9.5 mm) Wrench

3/16” (4.8 mm) Allen Wrench

Phillips Screwdriver

1. Decide on a location for your unit.

NOTE: The system requires approximately 8’ L x 8’ D

x 8’ H (2.4 m L x 2.4 m D x 2.4 m H) of space.

Keep at least 3 feet in all directions of both the

stand and VR weld machine free from

obstruction. In addition, be conscious of where

you are placing the unit to avoid magnetic fields,

conductive, and high frequency objects and

processes.

NOTE: Avoid setting up the VRTEX®360 near high

frequency TIG machines and power sources.

Having these types of objects in the area can

cause interference and result in increased jitter

and/or distortion in the motion tracking.

For best results, do not install VRTEX®360

machine in the welding lab. Electrical

interference from power lines, though generally

small, can be present. Therefore all electrical

power or lighting wiring within 50 feet of the

welding area shall be enclosed in grounded

rigid metallic conduit. In the event the VRTEX®

360 is affected by interference, it is the user's

responsibility to take steps to isolate and/or

eliminate the interference.

An uninterruptible power supply (UPS) may be

required for the protection of the system from

power irregularities or disruption.

It is strongly recommended that a single or

Multi-Outlet surge protector be used to protect

the machine from any unwanted voltages above

a safe threshold.

MULTIPLE SYSTEM INSTALLATIONS

If multiple systems are required to operate together in

one location, a unique frequency transmitter can be

installed during the manufacturing process at Lincoln

Electric to reduce potential interference between

systems. K3962-1 systems have a standard frequency

source installed. K3962-2 systems have an alternate

frequency source installed. For multiple system

installations, alternate the K3962-1 and K3962-2

systems for best operation:

For Example: If 8 systems are to be installed in the VR

welding lab, the standard and alternate frequencies

should be positioned as seen below.

K3962-1 K3962-2 K3962-1 K3962-2

K3962-2 K3962-1 K3962-2 K3962-1

2. Using the 3/8” (9.5 mm) wrench, remove the screws

from the upper and lower front panels on the

shipping crate.

English English

NOTE: Do not remove rear panel.

1: FRONT (upper)

2: FRONT (lower)

3. Remove the six 3/8” bolts (three on each side) from

the bottom of the crate assembly.

4. Carefully slide the crate assembly from the VRTEX®

360.

5. Slide towards the rear of the machine. Be careful to

avoid damaging the welding device holders located

on each side of the machine.

6. Carefully remove the post (long cylinder-shaped

cardboard) from the crate.

A: STEP 4 SLIDE CRATE

B: STEP 5 HOLDERS

C: STEP 6 CYLINDER SHAPE CARDBOARD

7. Carefully cut and remove plastic wrapping.

8. Remove the monitor from the front of the machine.

9. Using the 3/8” wrench, remove the two screws

from the rear base securing the unit to the

wooden crate.

10. Remove the four screws from the wooden rear

cross brace.

11. Remove the wooden cross brace while ensuring the

unit is steady and secure.

12. Carefully roll the machine off the rear of the skid.

Ramping may be required.

13. Uncrate and unpack the table and table base.

DO NOT

REMOVE

REAR

PANEL

REMOVE

FRONT

PANELS

STEP (2)

3/8” BOLTS

Monitor

REMOVE SCREWS

STEP (10)

REMOVE CROSS

BRACE STEP (11)

Two screws

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