Lightolier 1004ICX User manual

INSTRUCTION SHEET NO.

IS:1104ICX

B1204 Page 1 of 2

INSTALLATION PROCEDURE FOR HIGH WATTAGE INSULATED CEILING

FRAME-IN KITS 1004ICX, 1004ICXN, 1104ICX, 1104ICXN,

1. FRAME-IN (Fig. A)

Locate fixture along joist and line up bottom edge of HINGED

MOUNTING BAR with the bottom of joist and fasten in place.

Fig. A

Frame-In

Fig. B

Wire-In

Fig. C

Swing-Up

Fig. D

Close-In

Fig. E

Snap-On

Fig. F

Push-Up

HINGED MOUNTING BAR

READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE INSTALLING FIXTURE

This fixture is intended for installation in accordance with the National Electrical Code and local regulations.

To assure full compliance with local codes and regulations, check with your local electrical inspector before

installation. To prevent electrical shock, turn off electricity at fuse box before proceeding.

Retain these instructions for maintenance reference.

LIGHTOLIER a GENLYTE THOMAS company.

631 Airport Road, Fall River, MA 02720

NEW CONSTRUCTION

NOTE: I.C. Frame-In Kit may be used in direct contact with insulation.

5 1/4” 1004ICX

5 5/8” 1104ICX

6 3/8” 1004ICX

6” 1104ICX

CENTER LINE OF

APERTURE OPENING

Fig. G

Note: Integral nail version available

WARNING: USE ONLY WITH LIGHTOLIER REFLECTOR TRIMS MARKED WITH I.C. LAMPING INFORMATION. USE OF OTHER

MANUFACTURERS’ TRIMS VOIDS THE UNDERWRITERS LABORATORIES LISTING AND COULD CONSTITUTE A FIRE HAZARD

FOR JOIST SPACING LESS THAN 16” ON CENTER (TO 12” ON CENTER):

• MOUNTING BAR CHANNELS can be shortened and used as

nailing legs in tight spaces. Simply remove INNER BAR from

holed CHANNEL, bend CHANNEL at appropriate point and

use extra screw to secure it to the joist. (Fig. G)

TAB

For suspended ceilings:

• Rotate HINGED BAR ENDS to position shown

and fully extend bars.

• Crimp bottom of edge of CHANNEL to prevent

rotation of HINGED BAR ENDS.

• Bend NON-HINGED end of mounting bar at

featured hole location and extend out.

• Position notched area of MOUNTING BARS onto

T-BAR and lock by bending TAB underneath

T-BAR BEAD as shown.

• For suspended ceiling, make certain that bottom

of Mounting Frame is no higher than 1” above

ceiling line.

T-BAR

HINGED BAR ENDS

CHANNEL

TAB

BEND AT TAB

BEND AT HOLE

READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE INSTALLING FIXTURE

This fixture is intended for installation in accordance with the National Electrical Code and local regulations.

To assure full compliance with local codes and regulations, check with your local electrical inspector before

installation. To prevent electrical shock, turn off electricity at fuse box before proceeding.

Retain these instructions for maintenance reference.

LIGHTOLIER a GENLYTE THOMAS company.

631 Airport Road, Fall River, MA 02720

2. WIRE-IN (Fig. B)

Open hinged J-BOX COVER fully to its locked position (lift

slightly to unlock).

Open hinged KNOCK OUT to allow NON-METALLIC CABLE

to enter JUNCTION BOX. Push CABLE through CLAMP.

Note: Wiring and connections must not be placed in JUNCTION

BOX in a manner which will interfere with the CLAMPS

action to provide strain relief.

Wire to SUPPLY LEADS. WHITE FIXTURE LEAD to NEUTRAL

SUPPLY LEAD. BLACK FIXTURE LEAD to HOT (120V) SUPPLY

LEAD. BARE FIXTURE WIRE to SUPPLY GROUND. Use wirenuts

(local hardware item). Place all electrical connections in the

J-BOX and close the J-BOX COVER.

3. SWING-UP (Fig. C)

Extend MOUNTING BAR to reach opposite joist and fasten in

place. Adjust to desired position along MOUNTING BAR and

lock in place using LOCKING SCREW.

4. CLOSE-IN (Fig. D)

Install plasterboard or other dry type ceiling. Hole in board

can be cut either on the floor or after the board is secured to

the ceiling using MOUNTING FRAME opening as cutting guide.

Make sure ROTO-CLIPS are rotated out of hole area to be cut,

also making sure that socket and wiring are positioned away

from hole area.

Roto Clips can only be rotated counterclockwise.

This detail allows easy removal of reflector trim by rotating

TRIM counterclockwise and permits installing Reflector Trim

tightly against the ceiling surface by rotating trim clockwise

after pushing Trim into ceiling.

Note: When using 1116, 1117, 1117WH Trims, ceiling

thickness should be 3/4” maximum.

5.AIRSEAL®INSTALLATION (optional)

Install a bead of silicone caulking compound between the

ceiling opening and edge of HOUSING. Housings are tested in

accordance with ASTM E 283 (max 2 cfm @ 75 pa) and comply

with WSEC & MEC when installed as instructed.

6. SNAP-ON (Fig. E)

Important - Insert SOCKET CUP in neck

of REFLECTOR making sure SPRING TABS

fully engage into SLOTS in REFLECTOR.

7. PUSH-UP (Fig. F)

Push REFLECTOR TRIM straight up until

it is tight against ceiling.

SEE SEPARATE

REFLECTOR TRIM

INSTRUCTION

SHEETSÊ

}

HINGED KNOCK OUT

J-BOX COVER

NON-METALLIC

SHEATHED CABLE

(12 OR 14 GAUGE ONLY)

CABLE CLAMP

JUNCTION BOX

DEFORM MATERIAL AT

ANY CORNER OF FRAME

FOR ADDITIONAL LOCK

IF NEEDED

For sloped ceilings:

• For 1131 and 1133 series sloped ceiling trims, Mounting Frame

must be mounted with J-BOX on the “downhill” side. Mounting

Frame should be parallel to the joist.

MOUNTING BAR

J-BOX SOCKET CUP

LOCKING SCREW

INSTRUCTION SHEET NO.

IS:1104ICX

B1204 Page 2 of 2

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