LEYBOLD Profibus User manual

Part Numbers

Profibus 155212V

ProfiNet 112005A35

Ethernet 112005A02

EtherCAT 112005A36

Bus Interfaces

Profibus, ProfiNet, Ethernet IP, EtherCAT for

DRYVAC DV 200, 300, 450, 650, 1200,

RUVAC WH 700, 2500, 4400, 7000

Operating Instructions 300802431_002_C0

Contents

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Page

Original operating instructions.

0 Important Safety Information 3

1 Description 4

1.1 Ordering Information 4

2 Profibus 5

2.1 Parameter Settings 5

2.2 Data Register 6

3 Profinet 8

3 Ethernet IP 10

3.1 LED Status indicators 10

3.2 Control and Monitor Parameters 11

3.3 Configuration of Messages / Input and Output Assemblies 12

3.4 Error codes 14

4 EtherCAT 15

4.1 Drive Parameters 15

4.2 Object Dictionary 16

4.3 Status LEDs 18

Safety Information

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Obligation to Provide Information

Before installing and commissioning the pump, carefully read these

Operating Instructions and follow the information so as to ensure optimum

and safe working right from the start.

The Leybold DRYVAC and RUVAC have been designed for safe and effici-

ent operation when used properly and in accordance with these Operating

Instructions. It is the responsibility of the user to carefully read and strictly

observe all safety precautions described in this section and throughout the

Operating Instructions. The pump must only be operated in the proper condi-

tion and under the conditions described in the Operating Instructions. It must

be operated and maintained by trained personnel only. Consult local, state,

and national agencies regarding specific requirements and regulations.

Address any further safety, operation and/or maintenance questions to our

nearest office.

DANGER indicates an imminently hazardous situation which, if not avoid-

ed, will result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided,

could result in minor or moderate injury.

We reserve the right to change the design and the specified data. The illus-

trations are not binding.

Keep the instructions for future use.

0 Important Safety Information

1 Electrical shock caused by direct or indirect contact with live parts.

Electrical shock due to faulty electrical connection and possible residu-

al voltage up to 5 minutes after disconnection from the mains.

The electrical connection may only be carried out by a trained person.

Observe the national regulations in the user country, e.g. for Europe

EN 50110 - 1. Prior to servicing, disconnect the vacuum pump from

the power supply.

2 Burns caused by touching hot surfaces.

Burning of fingers, hands or arms on hot surfaces.

Handle the pump only when ventilated and cooled down.

Wear suitable protective equipment.

3 Danger of escaping or emitting pumped hazardous gases, vapours or

substances. If the pump has pumped hazardous materials before

installing the interfaces, take appropriate safety measures.

NOTICE

DANGER

CAUTION

DANGER

CAUTION

DANGER

Description

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1 Description

The DRYVAC DV and RUVAC WH are equipped as standard with a remote

interface (digital inputs and outputs) and an RS 485 interface (MEMOBUS).

These two interfaces are described in the instruction manual for the pump.

The DRYVAC DV 1200 are equipped as standard with a Profibus interface.

In addition, further bus interfaces can be retrofitted, which are described in

this manual.

For installation and operation of the bus interface, please refer to the instruc-

tions of YASKAWA enclosed with the module. This manual describes the set-

tings required for the DRYVAC and RUVAC of the respective interface.

This manual does not apply to DRYVAC-i models.

1.1 Ordering Information

Part No.

Profibus module 155212V

ProfiNet module 112005A35

Ethernet module 112005A02

EtherCAT module 112005A36

Profibus

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2 Profibus

GSD file

The GSD file and the manual can be downloaded from

www.leybold.com -> Downloads -> Download Software -> PC software for

DRYVAC and RUVAC WH pumps.

The GSD file for the versions in this manual is different from the GSD file for

the DRYVAC-i versions. Do not mix them up.

2.1 Parameter Settings

No. Name Description Leybold Setting

b1-01 Frequency Reference Selection *1 *2 Selects the frequency reference input source

0: Operator - Digital preset speed d1-01 to d1-17

1: Terminals - Analog input terminal A1 or A2

2: MEMOBUS/Modbus communications

3: Option PCB

4: Pulse Input (Terminal RP) 3

b1-02 Run Command Selection *1 *2 Selects the run command input source

0: Digital Operator - RUN and STOP keys

1: Digital input terminals S1 to S7

2: MEMOBUS/Modbus communications

3: Option PCB 3

F6-30 Node Address *3 0 to 125 6

F6-31 Clear Mode Selection Selects the action to take when a „Clear Mode“

command is received

0: Resets back to 0

1: Maintains the previous value 0

F6-32 PROFIBUS Map Selection 0: PPO Type

1: Conventional 1

* 1. To start and stop the drive through the PROFIBUS-DP network, set b1-02 to “3”. To control the frequency reference of the drive via the

PROFIBUS-DP network, set b1-01 to “3”.

* 2. When b1-01 = 3 and/or b1-02 = 3 are selected and the communication option is not installed, V1000 detects oPE07 instead of oPE05 with

software version 1010.

* 3. All node addresses must be unique. Node addresses 0, 1, and 2 are typically reserved for control, maintenance, and diagnostic equipment. The

ERR light will illuminate when 0 or greater than 125 is entered.

MEMOBUS/Modbus Message

MEMOBUS/Modbus Message is not active.

Profibus

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2.2 Data Register

Basic Data Register Map Detail

Input Output

Byte Description Byte Description

0 Operation Command High Byte 0 Drive Status High Byte

1 Operation Command Low Byte 1 Drive Status Low Byte

2 Frequency setpoint High Byte*1 2 Motor Speed High Byte*1

3 Frequency setpoint Low Byte*1 3 Motor Speed Low Byte*1

4 Reserved 4 Output Current High Byte*2

5 Reserved 5 Output Current Low Byte*2

* 1. The unit is 0.01 Hz

* 2. The unit is 0.01 A for drives set up to 11 kW in Heavy Duty or Normal Duty and 0.1 A for drives set up for 15 kW and above.

Extended Data 1 Register Map

Input Output

Byte Description Byte Description

0 Operation Command High Byte 0 Drive Status High Byte

1 Operation Command Low Byte 1 Drive Status Low Byte

2 Frequency setpoint High Byte*3 2 Motor Speed High Byte*3

3 Frequency setpoint Low Byte*3 3 Motor Speed Low Byte *3

4 Reserved 4 Torque Reference Monitor High Byte *4

5 Reserved 5 Torque Reference Monitor Low Byte *4

6, 7 Reserved 6, 7 Reserved

8 Reserved 8 Frequency setpoint High Byte

9 Reserved 9 Frequency setpoint Low Byte

10 Analog Output Channel 1 High Byte *1 10 Output Frequency High Byte

11 Analog Output Channel 1 Low Byte *1 11 Output Frequency Low Byte

12 Reserved 12 Output Current High Byte *5

13 Reserved 13 Output Current Low Byte *5

14 Digital Output High Byte *2 14 Reserved

15 Digital Output Low Byte *2 15 Reserved

16 to 31 Reserved 16 to 31 Reserved

* 1. To select drive analog output channel for communications, set H4-01 (Multi-Function Analog Output Terminal AM) to 31 (Not used)

* 2. Drive digital output ON/OFF during communications, set H2-01 (Terminal MA, MB and MC Function Selection (relay)), H2-02 (Terminal P1

Function Selection (opencollector)), and H2-03 (Terminal P2 Function Selection (open-collector)) to F.

* 3. The unit is 0.01 Hz

* 4. Cannot be used when setting A1-02 (Control Method Selection) to 0 (V/f Control without PG).

* 5. The unit is 0.01 A for drives set up to 11 kW in Heavy Duty or Normal Duty and 0.1 A for drives set up for 15 kW and above.

Table 13 Table 14

Profibus

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Extended Data 2 Register Map

Output Input

Byte Description Byte Description

0 Operation Command High Byte 0 Drive Status High Byte

1 Operation Command Low Byte 1 Drive Status Low Byte

2 Frequency setpoint High Byte*1 2 Motor Speed High Byte *1

3 Frequency setpoint Low Byte*1 3 Motor Speed Low Byte *1

4 to 11 Reserved 4 to 11 Reserved

* 1. The unit is 0.01 Hz

Table 13 Operation Command

Byte Command Bits Description

Byte 1 0 Start / Stop (1 = Start, 0 = Stop)

Byte 1 1 to 7 Reserved

Byte 0 8 Reserved

Byte 0 9 Reset

Byte 0 A to F Reserved

Basically set reserved bits to 0!

Table 14 Drive Status

Byte Command Bits Description

Byte 1 0 Pump rotating

Byte 1 1 Pump stands still

Byte 1 2, 3 Reserved

Byte 1 4 Normal operation (frequency setpoint reached)

Byte 1 5 Drive ready (ready to start, no fault)

Byte 1 6 Alarm

Byte 1 7 Fault

Byte 0 8 to F Reserved

MEMOBUS/Modbus Message Area

MEMOBUS/Modbus Message Area is not active.

Handshaking Register

Handshaking Register is not active.

Table 13 Table 14

Profinet

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3 Profinet

ProfiNet module SI-EP3/V (version with one connection)

Settings on the frequency converter

Activating the adapter card

B1-01 = 3

B1-02 = 3

Network parameter

F7-01 to F7-04 IP address

F7-05 to F7-08 Subnet mask

F7-09 to F7-12 Gateway

After setting the parameters, reboot the system.

Note the parameters for later use in the PLC or PC program.

The GSDML file is an xml file that can be downloaded at www.leybold.com

-> Downloads -> Download Software -> PC software for DRYVAC and

RUVAC WH pumps.

Assignment of the PROFINET address

The PROFINET address can only be assigned via the hardware configuration

tool of the PLC. To assign the PROFINET IP address via hardware configura-

tion tool of the PLC, please refer to the documentation of the PLC.

Configuration I/O parameters

The decision to use either the PROFIdrive control and status words or the

Yaskawa-specific control and status words is done in a hardware configura-

tion tool (customer supplied). The default value is the Yaskawa-specific for-

mat.

SI-EP3/V uses slots 0 and 1. Slot 0 does not have any sub-slots and the

attached DAP module represents the device. Other functional modules and

sub-modules described in the GSD file can be assigned to slot 1 and its sub-

slots.

■Slot 0 = Device access point (DAP)

■Slot 1, sub-slot 1 = Standard telegram 1, Standard telegram 1 + 5 configu-

rable inputs, outputs, Forty byte IO with 5 configurable input, outputs

The services provided by the SI-EP3/V option can be defined using the

F7- parameters in the drive or by using a configuration tool. To define the

service using the F7- parameters, set the parameter to a value other than

0. If all F7- parameters are set to 0, the value from the configuration tool

will be used.

Profinet

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The SI-EP3/V option provides the following services:

■Cyclic messaging in PROFIdrive or Yaskawa-specific mode

■Acyclic parameter access mechanism

■Identification & Maintenance functions (I&M0)

■PROFIdrive parameters

■Diagnostic and alarm mechanism

■Fault buffer mechanism

Standard telegram 1

Minimal information

■Frequency specification

■Commands to frequency converter

■Output frequency feedback

■Status frequency converter feedback

Standard telegram 1 + 5 configurable inputs, outputs

Standard plus, maximum information, a little slower

■Write 5 self-defined parameters

■5 self-defined parameters return

■Input and output independently

I/O 40 profiles

■40 bytes of inputs and outputs i

ncluding general operating parameters

Ethernet IP

3 Ethernet IP

3.1 LED Status indicators

Name Indication Operating Status Remarks

Color Status

– OFF Power supply OFF Power is not being supplied to the drive

Green ON Option operating The option is operating normally

Green Flashing Option initializing The option is configuring an IP address

Red ON Fatal error occurred The option has detected a fatal (unrecoverable)

error

Red Flashing Non-fatal error occurred The option has detected a non-fatal (recoverable)

error

Green/Red Flashing Option self-test The option is in self-test mode

– OFF Offline or Power supply OFF –

Green ON Online communications established The option is online and has established connec-

tions

Green Flashing Online communications not estab-

lished

The option is online without an established con-

nection

Red ON Communications error (fatal) The option detected a duplicate IP address

Red Flashing Communications time-out (non-

fatal)

A communications time-out occurred

Green/Red Flashing Option self-test The option is in self-test mode

10/100 Green OFF 10 Mbps is established –

Green ON 100 Mbps is established

LINK/ACT

Green OFF Link is not established

Green ON Link is established

Green Flashing Link is established and there is net-

work activity

Power-Up Diagnostics

An LED test is performed each time the drive is powered up. The initial boot

sequence may take several seconds. After the LEDs have completed the dia-

gnostic LED sequence, the option is successfully initialized. The LEDs then

assume operational conditions as shown in the Table above.

This manual suits for next models

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