Lexus CT 200H 2014 User manual
CT 200h Pre-Delivery Service Manual
Lexus Technician:
Before you perform a Pre-Delivery Service (PDS) on this vehicle, be sure you:
•ReadandunderstandthisPDSManual
•ReadandunderstandallapplicablePDSTechnicalServiceInformationBulletins(TSIBs)forthisvehicle
•ReadandunderstandthePDSPrecautionsintheTSIBsandpagesi,9,10.
•Attendthe“TechnicalIntroductiontoLexusCourseL005”attheLexusAreaOfce
When performing a PDS on this vehicle:
•UsethePDSManualwhenperformingthisservice
•ChecktheTechnicalInformationSystem(TIS)foranyupdatedPDSTSIBsthatapplytothemodelyouare
servicing
•VerifythattheVehicleIdenticationNumber(VIN)onrepairorderandvehiclematch
•Liftvehicleandperformundervehiclesafety/damageinspection
•Roadtestvehiclelongenoughtotesthotengineanddriveoverroughroad(Bottdots)totestforrattles/
squeaks
•WhenPDSiscompleted,signVehicleDeliveryCerticate,locatedintheglovebox
The following TSIBs are available on TIS:
Hybridsystemelectricalsafetyprecautions
Shortpininstallationduringpds
Activationandinitializationoftirepressurewarningsystem
Initialcalibrationofcompass
Frontwheelopeningextensionpadinstallation
Frontlicenseplatemountingbracketandlicenseplateinstallation
Maintenanceforhv/auxiliarybatterybeforedelivery
Floormatinstallation
To obtain PDS material:
Manual
•DownloadfromTISwebsiteorLexusCustomerServiceswebsiteonDealerdaily
•OrderfromMDC,00242-PDSCT-MAN14
CheckSheet
•DownloadandprintfromTISwebsiteorLexusCustomerServiceswebsiteonDealerDaily,or
•OrderfromMDC,00242-PDSCT-CK14,eachpacketcontains25CheckSheets
•Sheetistwo-sided,backsidehasproceduretips
VehicleDeliveryCerticate
•OrderfromMDC,00242-TIQ14
OtherPDSTSIBs
•DownloadfromTISwebsite
Contact your District Service & Parts Manager if you have any questions.
MDC#00242-PDSCT-MAN14
JBS 20131130
2014MY
CT 200h
Pre-Delivery
Service Manual
CT200h
TheCT200hhasuniqueoperatingmodes,soalwaysfollowtheprecautionsbelowwhen
performingthePDSoperation:
• TheCT200hcontainshighvoltage(202-650volts)ACandDCSystems.Allhighvoltage
wiringandconnectionsareorangeincolor.Donotcarelesslytouchtheseorangecolored
wiringharnessesandconnectors.
• Thehybridsystemmaystartupandshutdownsuddenlywheneverthe“READY”lightis
illuminated.Besuretoputthevehiclein“P”,applytheparkingbrake,andpushthe
“POWER”switchOFFinordertostopthehybridsystem(the“READY”lightturnsOFF),
beforeworkingintheenginecompartment.
• Thehybridtransaxle,engineradiator,andinverterradiatormayreachhightemperatures
duringinspection.Carefullyobserveallcautionlabelsandinstructionsonthese
components.
• Besuretokeepthevehiclein“P”atalltimesunlessotherwiseinstructed.Whenthe
selectorleverisin“N”,thehybridvehiclebatterywillnotchargeevenifthegasolineengine
isoperating.
• Whenleavingthevehicle,push“P”parkswitch,applytheparkingbrake,andpushthe
“POWER”switchOFFinordertostopthehybridsystem(the“READY”lightturnsOFF).
• Airventsarelocatedontherightrearseatbacktocoolthehybridvehiclebattery.Donot
blocktheseairvents.
• Donotsplashwaterontheelectriccomponentsintheenginecompartment.
CT200h
PRECAUTIONS
i
INSPECTION DETAILS ........................................................................ 6
A.ENGINECOMPARTMENT........................................................ 7
B.LOCKSANDLIGHTS................................................................ 11
C.LEFTFRONT............................................................................. 19
D.LEFTREAR............................................................................... 42
E.BACKDOOR............................................................................. 44
F. RIGHTREAR............................................................................. 45
G.RIGHTFRONT.......................................................................... 47
H.FRONTBUMPER...................................................................... 49
I. UNDERVEHICLE(SAFETY/DAMAGE).................................... 50
J. ROADTEST.............................................................................. 54
COMPLETION....................................................................................... 62
MAINTENANCE FOR HV & AUXILIARY BATTERIES......................... 65
INDEX ................................................................................................... 66
CT200h
TABLE OF CONTENTS
ii
Enginecoolantreservoir........................................................................................... 10
Engineoilleveldipstick.............................................................................................. 9
Engineoilllercap...................................................................................................... -
Powercontrolunitcoolantreservoir........................................................................... 9
Brakeuidreservoir.................................................................................................... 9
Fuseboxes..................................................................................................................-
Radiator.......................................................................................................................-
Condenser...................................................................................................................-
Electriccoolingfans.................................................................................................. 56
Washeruidtank...................................................................................................... 10
Page
NOTE:
Install protective fender covers prior to beginning the under hood inspection.
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1CT200h
TABLE OF CONTENTS
*Ifequipped
Headlightswitch....................................................................................................... 17
Turnsignallever....................................................................................................... 17
Foglightswitch......................................................................................................... 18
Gaugesandmeters.................................................................................................. 27
Multi-informationdisplay........................................................................................... 31
Windshieldwipersandwasherswitch...................................................................... 24
Rearwindowwiperandwasherswitch*................................................................... 24
Power(ignition)switch.............................................................................................. 15
Emergencyasherswitch......................................................................................... 18
Navigationsystem*................................................................................................... 36
Displayaudiosystem*.............................................................................................. 36
Glovebox................................................................................................................. 48
Airconditioningsystem............................................................................................. 33
Audiosystem............................................................................................................ 34
Rearwindowandoutsiderearviewmirrordefoggers.............................................. 23
Tiltandtelescopicsteeringcontrollever.................................................................. 32
Pre-collisionbrakeoffswitch*................................................................................... 19
Parkingbrakepedal.................................................................................................. 56
Hoodlockreleaselever.............................................................................................. 8
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14
2CT200h
TABLE OF CONTENTS
Audioremotecontrolswitches.................................................................................. 35
Talkswitch................................................................................................................ 35
Multi-informationswitch............................................................................................ 31
Telephoneswitches.................................................................................................. 35
Distanceswitch*....................................................................................................... 59
Cruisecontrolswitch*............................................................................................... 58
Dynamicradarcruisecontrolswitch*....................................................................... 59
Horn.......................................................................................................................... 61
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7
Page
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567
*Ifequipped
3CT200h
TABLE OF CONTENTS
*Ifequipped
Headlightcleanerswitch*......................................................................................... 25
Outsiderearviewmirrorswitches............................................................................ 23
Instrumentpanellightcontrolswitches..................................................................... 23
Intuitiveparkingassistswitch................................................................................... 31
Heatedsteeringwheelswitch.....................................................................................--
Windshieldwiperde-icerswitch*.............................................................................. 25
Fuelllerdooropener............................................................................................... 32
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4567
NOTE:
Inspect interior parts after removing the necessary factory interior protective covering.
To prevent the battery from being discharged, the hybrid system should be running when the
electrical control switches are turned on.
4CT200h
TABLE OF CONTENTS
*Ifequipped
Hybridtransmissionshiftlever.................................................................................. 55
Ppositionswitch....................................................................................................... 15
Securityindicator................................................................................................ 12,13
Seatheaterswitches*............................................................................................... 38
OPENCLOSEswitch*................................................................................................. -
AUXport................................................................................................................... 34
USBport................................................................................................................... 34
Poweroutlet.............................................................................................................. 37
Cupholders.................................................................................................................-
TILTswitch*................................................................................................................. -
Remotetouch*.......................................................................................................... 36
EVdrivemodeswitch............................................................................................... 60
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5CT200h
TABLE OF CONTENTS
INSPECTION DETAILS
6CT200h
Table of contents
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