Leister PENWELD A User manual

Leister Technologies AG

Galileo-Strasse 10

6056 Kaegiswil

Switzerland

+41 41 662 74 74

leister@leister.com

leister.com

PENWELD A

PENWELD S

English

Table of Contents

1. Important Safety Instructions 3

2. Application 4

1.1 Intended use 4

1.2 Non-intended use 4

3. Technical Data 5

4. Dimensions 6

4.1 Terminal box 6

4.2 PENWELD 305 A/S 6

4.3 PENWELD 500 A/S (505-A) 6

5. Your PENWELD 7

5.1 Typeplateandidentication 7

5.2 Overviewofdeviceparts 8

6. Using PENWELD For the First Time 9

6.1 Air supply 10

6.2 Install nozzle* 10

7. Operating the PENWELD S 11

7.1 TurningonthePENWELDS 11

7.2 TurningothePENWELDS 11

8. Operating the PENWELD A 12

8.1 Displayicons 12

8.2 TurningonthePENWELDA 12

8.3 KeylockON/OFF 13

8.4 TurningothePENWELDA 13

8.5 CongurationSetupMenuPENWELDA 14

9. Warnings and Error Messages PENWELD A 15

10. Maintenance 16

10.1 Generalmaintenanceinstructions 16

10.2 Heatingelementchange 17

11. Declaration of Conformity 18

12. Disposal 18

PENWELD

External Air-Operated Hot-Air Welder

Congratulations on purchasing your PENWELD.

Youhavechosenarst-classhot-airweldingdevice.

Itwasdevelopedandproducedinaccordancewiththelatesttechnologyintheplastics-processingindustry.

Ithasalsobeenmanufacturedusinghigh-qualitymaterials.

YoucanndmoreinformationonthePENWELDatleister.com

Pleasealwaysstoretheseoperatinginstructionswiththedevice.

1. Important Safety Instructions

Warning

Risk of death from electric shockduetodangerouselectricalvoltage

Thedeviceisonlytobeconnectedtosocketsandextensioncableswithaprotectiveearthconductor.

Protectthedevicefrommoistureandwetconditions.

Whenusedonaconstructionsite,aresidualcurrentcircuitbreakerismandatory.

Priortousingthedeviceforthersttime,checkthepowercord,theplug,andtheextensioncablefor

electricalandmechanicaldamage.

Pullthemainsplugfromtheoutletbeforeopeningthedevice.

Danger of re and explosionwithimproperinstallationanduse

Avoidoverheatingofthematerial.

Neverplacethedevicenearcombustiblematerialsand/orexplosivegases.

Neverplacethedeviceclosetocombustiblematerialsand/orexplosivegaseswhileitisrunningand/

orhot.

Securethedeviceinrestingpositionagainstfalling/rolling.

Risk ofburnsduetohotequipmentpartsandhotairjet

Donottouchtheheatingtubeandnozzlewhentheyarehot.Thedeviceshouldalwaysbeallowedto

cooldownrst.

Neverpointthehotairowatpeopleand/oranimals.

Operating Instructions(TranslationoftheOriginalUserManual)

ThePENWELDexternalair-operatedhot-airwelderisalwaysequippedwithanairsource(e.g.AIRSTREAMSTor

AIRSTREAM100fromLeister–forrequirements/limitvalues,seeChapter3).

Applications:

Welding, shrinking and deformingofplastics

Dryingofaqueous-moistsurfaces

Shrinkingofheatshrinkhoses,lms,tapes,solderingconnectorsandmoldedparts

Solderingofcopperpipes,solderingconnectorsandmetalfoils

Activating and dissolvingsolvent-freeadhesives

Removingplasticpressburrs

Anyotheruseoranyusebeyondthetypeofusedescribedisdeemednon-intendeduse.

1.1 Intended use

1.2 Non-intended use

2. Application

Caution

Ensurethatthelocalsupplyvoltagematchesthenominalvoltagespeciedonthedevice.

Onlyoperatethedeviceunder supervision.Wasteheatcancomeintocontactwithnearbyammable

materials.

Thedeviceshouldonlybeoperatedbytrained specialistsorundertheirsupervision.Childrenarenot

permittedtooperatethedevice.

Subjecttochangewithoutpriornotice.

 * Valuesdeterminedatanairvolumeowof80l/min(outletofheatingtubedevice).

 ** ValuesdeterminedtogetherwithAIRSTREAM100

*** Theairvolumeatthenozzleissmallerbecausearound20%ofthesupplyairvolumeisrequiredforprotective

  tubecooling.

3. Technical Data

PENWELD

305-S

PENWELD

305-A

PENWELD

500-S

PENWELD

500-A

(505-A)

Voltage V~ 120 230 120 230 120 230 120 230

Power W 1000 1550

Frequency Hz 50/60

Temperature °C

°F

60–450*

140–840*

60–600*

140–1110*

min. Supply

air temperature

°C

°F

max. Supply

air temperature

°C

°F

149

Supply air volume min l/min 60*** 80

max. Air pressure bar

psi

0.5

7.0

0.5

7.0

Noise level LpA (dB) <68dB(K=3dB)** <68dB(K=3dB)**

Weight

(without power cord)

lbs

0.41

0.9

0.43

0.94

0.46

1.01

0.48

1.05

Weight

(not inc. welding shoe)

a) Ø mm

Ø inch

2.1

b) mm

inches

254

275(281)

10.8(11.1)

PENWELD S PENWELD A

Innitely adjustable heating output with potentiometer •

Display for showing target/actual temperature (°C/°F) •

Temperature controlled •

Temperature regulated •

Adjustable temperature limiter •

Work light •

Rotatable hose connection (300°) • •

Standard hose •

Flex hose •

4,5

31,5

14M

92 10

254

37,5

31,5

113 10

275

37,5

32(38)

113 (119)

275(281)

4. Dimensions

Onlyattachtheconnectionboxtothepointsprovidedfor

thispurpose.

4.1 Terminal box

4.2 PENWELD 305 A/S

4.3 PENWELD 500 A/S (505-A)

Example:

Themodelandserialnumberareindicatedonyourdevice’stype plate (9).

Pleasetransferthisinformationtoyourinstructionmanual.Intheeventofanyinquiriestoourrepresentativesor

authorizedLeisterServiceCenters,pleasealwaysrefertothisinformation.

Model:....................................................................................................................................................................................

Serial no.:...............................................................................................................................................................................

5. Your PENWELD

5.1 Type plate and identification

2.1

2.2

2.1

2.2

5.1 5.17

5.2

1.1

1.2

8 10

1.1. Heatingtubeforscrewednozzles(M14x1)*

1.2. Heatingtubeforpush-tnozzles*

2.1. Coverwithworkinglight

2.2. Coverwithoutworkinglight

3. Handle

4. Display

5.1. Functionkeys

5.2. Rotaryknobfortemperaturesetting

6. Rotatablehoseconnection(300°)

*Nozzlesnotincluded.

7. Hoseclamp

8. Airhosewithinternallyguided

 powercord

9. Type plate

10. SafetyInstructions

11. Mountingplateconnectionbox

12. Airhoseconnection(ø14mm)

13 Powercord

5.2 Overview of device parts

PENWELD 305-A

PENWELD 305-S

Terminal box

PENWELD 500-A (505-A)

PENWELD 500-S

6. Using PENWELD For the First Time

Risk of death from electric shockduetodangerouselectricalvoltage

Thedeviceisonlytobeconnectedtosocketsandextensioncableswithaprotectiveearthconductor.

Protectthedevicefrommoistureandwetconditions.

Whenusedonaconstructionsite,aresidualcurrentcircuitbreakerismandatory.

Priortousingthedeviceforthersttime,checkthepowercord,theplug,andtheextensioncablefor

electricalandmechanicaldamage.

Danger of re and explosionwithimproperinstallationanduse

Avoidoverheatingofthematerial.

Neverplacethedevicenearcombustiblematerialsand/orexplosivegases.

Neverplacethedeviceclosetocombustiblematerialsand/orexplosivegaseswhileitisrunningand/

orhot.

Securethedeviceinrestingpositionagainstfalling/rolling.

Fire and explosion hazard in the event of a grid interruption

Notethatdependingontheconguration/setting,theheaterstartsautomaticallyafteramainsinter-

ruptionandthedeviceregulatesitselftothelastsettemperature.

Placethedeviceinacorrectrestingpositionduringpowermainsinterruption:notnearammable

materialsand/orexplosivegases;neverpointedatobjects,peopleoranimals).

Tripping hazardwhenairhose is not carefully placed

Notethatthereisariskoftrippingiftheairhoseisnotcarefullyplaced.

Ensurethathoses/linesarefreetomoveanddonotinterferewithusersorthirdpartiesatwork.

DangerofglareduetotheworklightofthePENWELDA

Avoiddirecteyecontactwiththeworklight.

Riskofpoisoningwhenworkingwithplastics,paintsandsimilarmaterials

Notethatwhenworkingwithplastics,paints,andsimilarmaterials,aggressiveand/ortoxicgasesmay

beproduced.

Avoidbreathinginvapors,eveniftheyseemtobeharmless.

Considerthematerialspecicationsandusethecorrectweldingparameters.

Alwaysensuregoodventilationoftheworkplacewhenworking.

Wear a respirator.

6.2 Install nozzle*

Toprotecttheunitandheatingelement,donotfail

tomeettheminimumairvolumeanddonotexceed

themaximumsupplyairtemperature(seetechnical

data).Iftheminimumairvolumeisnolonger

present,thentheheatingoutputmustbeinterrupted

atonce.

Notetheowdirection.

Themaximumairpressuremustneverbeexceeded

inthecompressedairconnection(seetechnicaldata).

Use an air lter if there is dusty air.Incasesof

particularlycriticaldusts(e.g.metal,electricallycon-

ductiveormoistdusts),specialltersmustbeusedin

ordertoavoidshortcircuitsinthedevice.

6.1 Air supply

Caution

Alwaysoperatethedevicewithairsupply.

Attheendofeachunituse,turnotheheating.

Afterturningotheheater,holdtheairsupplyforafewminutestocooltheunit.

*Nozzlesnotincluded.

Danger of burnswhentouchingthehotnozzle

Beforeinstallingorchangingthenozzle,allowtheunittocoolcompletelyorusesuitabletools.

Fire hazardduetohotnozzle

Notethatthehotnozzlecanigniteammablematerials.

Placethehotnozzleonareproofsurface.

Risk of equipment damageduetohotairjam

Notethatanincorrectordefectivenozzlecancausehotairtojam,whichdamagesthedevice.

OnlyusesuitableoriginalLeisternozzlesforthedevice.

This manual suits for next models

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