KYMCO XCITING 400i User manual

1. E

Com

one

XCITING 400

1-1

pon

This chapter covers the location and servicing of the external components for the

KYMCO XCITING 400i.

• Exhaust System 2-11

• Seat 12-13

• Luggage Box 14-16

• Rear Carrier 17-18

• Center Cover 19-20

• Side Covers 21-22

• Body Cover 23-32

• Front Cover 33-45

• Front Cover Meter 46-49

• Inner Cover 50-57

• Front Fender 58-60

• Rear Fender 61-66

• Handlebar Cover 67-71

• Under Cover 72-73

External components >

xha

m XCITING400

1‐2

FETY FIRST

• When removing frame covers, use care not to pull them by force because the cover joint

claws may be damaged.

• Make sure to route cables and harnesses according to the Cable & Harness Routing.

oub

hoo

• Damaged exhaust muffler

• Exhaust muffler joint air leaks

• Caved exhaust muffler

• Clogged exhaust muffler

• Exhaust muffler air leaks

External components >

xha

m XCITING400

1‐3

Remove the two exhaust pipe joint nuts with a 12 mm deep well socket.

Unplug the O

sensor connector.

Hea

Remove the four muffler heat shield bolts with a 10 mm socket.

External components >

xha

m XCITING400

1‐4

Remove the heat shield.

To remove the four bolts to free the heat shield on the muffler.

External components >

xha

m XCITING400

1‐5

Remove the three muffler mounting bolts with a 14 mm socket.

Remove the exhaust system.

External components >

xha

m XCITING400

1‐6

Remove the exhaust pipe gasket and discard it.

oval

Remove the O2 sensor with a 17 mm wrench.

Use care not to pinch the wires.

External components >

xha

m XCITING400

1‐7

The O

sensor issues signal to ECU when the temperature is over 350°C while the engine

is running.

Test the O

sensor at room temperature.

Use a digital multimeter set to ohms of resistance to inspect the O2 sensor.

Measure the resistance between the white wire terminals of the

sensor connector. Replace the O

sensor if the reading is out

of specification.

(

)

6.7

9.5

(

cond

)

Hea

Install the heat shields and tighten the bolts securely.

External components >

xha

m XCITING400

1‐8

Apply anti-seize compound to the threads of the O

sensor.

Install the O

sensor and tighten it to specification with a 17 mm

wrench. Use care not to pinch the wires.

N-m

25 18

External components >

xha

m XCITING400

1‐9

Insert a new exhaust pipe gasket into the exhaust port.

Fit the exhaust system into place

External components >

xha

m XCITING400

1‐10

Install the two exhaust pipe joint nuts with a 12 mm deep well socket.

Do not tighten.

Install the three muffler mounting bolts and tighten to specification

with a socket.

N-m

-m

ount

Bolt

4.0

Tighten the two exhaust pipe joint nuts to specification with a 12 mm

deep well socket.

N-m

-m

xha

20 2.0

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