Kverneland Exacta-CL-GEOSPREAD User manual

Exacta-CL-GEOSPREAD

User Manual

Item 02-2018

Print date 02.2018

Language EN

From software version V 1,16

From machine number 1001

Serial number From VN263

Reference number A138454040-2

Exacta-CL-GEOSPREAD

Machine identification

In order to provide you with good service various details about your machine may sometimes be required.

Please complete these details here in order to have them at hand when they are requested.

Type of machine

Serial number

Options

Address

dealer

Address

manufacturer

Kverneland Group Nieuw-Vennep B.V holds all copyrights and rights of use. The contents of this user manual can be modified without prior noti-

Kverneland Group Nieuw-Vennep B.V.

Hoofdweg 1278

NL-2153 LR Nieuw-Vennep

The Netherlands

Table of contents

Preface ....................................................... 4

Target group of this manual 4

Meaning of symbols 5

Safety ......................................................... 6

For your safety 6

Other guidelines 6

Warning stickers 7

Safety requirements 10

Getting familiar with the machine ........... 23

Applications of the machine 23

CentreFlow spreading system 23

Adjust carefully 24

Spreading pattern 27

The ISO control system 31

Technical specifications 45

Technical specifications 46

Technical specifications 47

Before first use ......................................... 48

Inspection of the supplied machine 48

Mounting instructions 48

Tractor provisions 61

Mounting the coupling shaft 62

System settings ........................................ 64

Differences in operation 64

Entering system settings 65

Settings behind pin code 72

Spreader calibration 82

Alarms 85

Service information 87

Connecting to the tractor ......................... 90

Selecting linkage pin height 91

Connecting the machine 91

To be done before spreading .................. 95

Find the correct

settings for the spreader and

set it accordingly 95

Setting the spreader 100

Working width 103

Inclination 106

PTO shaft rpm 106

Application rate 107

Manual calibration test 119

Variable, externally driven application

rate 122

Filling 124

Check the spreading pattern (tray test) 127

Driving on the road ................................... 142

Before taking the road 142

Preparing the machine to be transported 143

Use in the field ........................................... 144

Adjusting the machine 145

Spreading on field 149

Start spreading 153

Border spreading 160

Stopping work 165

Failure and stoppage 166

Storing the machine .................................. 170

Cleaning 171

Disconnecting the machine 172

Maintenance ............................................... 175

Oil and grease content 177

Maintenance intervals 178

Lubricating points 179

Applying or adding grease 180

Add oil 181

Checking the hydraulic system 183

Checking and setting the dosing

mechanism 185

Checking and setting the discharge

point setting mechanism 188

Checking and setting the discharge

bushing height 190

Replacing agitator axle seal 192

Accessories ............................................... 194

General 194

Troubleshooting ........................................ 202

Troubleshooting table 202

Falling into disuse ..................................... 205

Liability ....................................................... 206

Liability 206

Complaints 207

Guarantee 207

EC declaration of conformity ................... 208

Notes .......................................................... 209

Index ........................................................... 211

Preface

Target group of this

manual

This manual is intended for agrarians and others trained in working in

the field of agriculture, people thatarecompetent tooperatethesema-

chine, as required by national legislation, and who have knowledge of

assembly activities.

For your safety

Ensure that you are familiar with the contents of this manual before

you start using or assembling theimplement. This will ensure that you

obtain an optimum result and are working safely.

See paragraph »Safety requirements« on page 10.

Should you have any questions or if anything is unclear, please con-

tact the manufacturer.

Make sure that this manual is available to all persons who will bework-

ing with this machine. In this way, you will:

•avoid accidents,

•respect the warranty conditions,

•always have a good functioning machine in perfect working order.

For the employer

•All personnel who operate this machine must be authorised to do

so in terms of the applicable national legislation.

•All personnel are to be trained in the use of the machine regularly

(at least once a year) in accordance with employers’ liability insur-

anceassociationguidelines. Untrainedor unauthorisedindividuals

are not permitted to use the machinery.

•You are responsible for the safe operation and maintenance of

your machine. You must ensure that you and anyone else who is

going to operate, maintain or work around the unit be familiar with

the operating and maintenance procedures and related safety in-

formation as mentioned in this manual.

•You are responsible for providing personal protective gear to per-

sonnel who use the machine or who are performing maintenance

or repairs on it. This includes: safety goggles, safety shoes, safety

gloves, etc.

Preface

Meaning of symbols

Various symbolsareusedtoprovideaclear understandingofthetext..

These are explained below

•A dot is placed before lists.

A triangle marks tasks you have to perform.

An arrow refers to a different place in the text.

In addition, we use pictograms to help you to easily find

certain text sections.

NDICATION

The words “Tip“ and “Hint” are followed by tips or hints for operation.

The warning triangle indicates important safety instructions. Failing to

comply with these may result in:

•serious operating malfunctions of the machine;

•damage to the machine;

•injuries or accidents.

The spanner indicates tips for assembly or adjustment work.

Astarindicatesthatexampleswillfollowthat areintendedto clarifythe

text.

All directional rotations are to be interpreted when facing in direction

of travel.

Safety

For your safety

In this chapter you will find general safety instructions. In every next

chapter you will find more specific safety instructions not described

here.

Do not risk injury or death by ignoring good safety instructions.

Many risks can happen when working with agricultural machines.

Avoid accidents! Do not take risks! Be alert!

Think safety! Work in safety!

Disregard of the 'Safety instructions', inadequate maintenance, use of

the machine other than for its intended purpose, overloading or unau-

thorised modification of the machine, renders the manufacturer's war-

ranty and responsibility void.

Familiarise yourself with the function of all machine controls and the

safety instructions, prior to any usage of the machine.

Incorrect use of the machine may lead to dangerous situations. For

this reason, you should always work carefully and never under high

time pressure.

Other guidelines

Comply with the rules

In addition to the instructions above you should comply with thefollow-

ing:

•measures to prevent accidents,

•general safety instructions, occupational health requirements and

road traffic regulations,

•instructions in this manual,

•Rules regarding use, maintenance and repairs.

Safety

Warning stickers

Various warning stickers have been affixed to the machine for safety

reasons. Do not remove them! Always follow the instructions supplied

and be alert to possible dangers.

Alwayskeep thesafety stickersand symbolsclean andclearly legible.

Replace safety decals that are missing, damaged or have become il-

legible. If original parts on which a safety decal or sign was installed

are replaced, be sure that the replacement part also displays the cur-

rent decal or sign.

Safety

Explanation for warning

stickers

Stop the engine and remove the keys from the ignition

Switch the engine off as soon as you leave the tractor. Remove the

key from the ignition to prevent the tractor from being started uninten-

tionallywhile youare inthe dangerzone.Thisespeciallyapplieswhen

changing the settings or while maintenance and repairs are carried

out.

Keep clear from a running machine

Fertiliser is spread over a great distance during operation. Ensure that

nobody comes within working reach of the machine during operation.

Do not come into the working area before all parts of the machine are

standing still.

The power lift must only be operated outside of the danger zone

In the area between the tractor and the machine, there is a danger of

being pinned down by the power lift. The power liftmust therefore only

be engaged from beyond the danger zone. Secure the tractor with the

parking brake and wheel chocks to ensure it would not roll away.

Do not approach the machine until it has come to a complete

standstill

The rotating parts of the machine never come to an immediate halt,

theyalways winddown. Themoving partsof amachinearenotalways

visible. Do not approach the machine until all moving parts have come

to a complete halt.

Never go underneath an elevated, unsecured machine

The machine or parts of the machine could accidentally fall due to

waning pressure, for instance. Always place the machine on proper

supports if you have to work under the machine!

Safety

Only lift the machine at the lifting points

If a machine is being elevated, only attach it to the indicated lifting

points. Never go underneath an elevated machine. Allow for any pos-

sible movements of the elevated machine, whether wanted or not.

Be careful of getting jammed or pinched

If the machine is engaged or operated unintentionally you could get

struck in moving parts, which could lead to injury. Be extra alert when

working in the vicinity of moving parts. Always keep in mind that the

motor or parts of the machine could still be retaining some energy.

Read the user’s manual

The instruction manual contains procedures for working correctly to

ensure safe work. as well as dangers one could possibly encounter.

Keep to these working methods as described and give due consider-

ation to the safety measures in place!

Do not exceed the maximum hydraulic pressure of 210 bars

Prevent the pressure in the hydraulic system from exceeding 210

bars! Working with higher pressure may damage your machine and

result in dangerous situations.

Do not exceed the maximum PTO shaft rpm

Prevent the PTO shaft rpm from exceeding the given values!

Motor vehicles with limited speed (<40 km/h), agricultural and forestry

tractors and their trailers, as well as other vehicles, must be provided

with a red reflector at the rear in the form of a truncated triangle.

Safety

Safety requirements

Thispartcontainsalltherequirements, everythingthatis notpermitted

andrequirementsforeachformofusage,maintenanceandreparation

of the machine.

The chapters in the manual contain additional safety measures.

Knowledge of the safety regulations forms the basis for safety and

proper usage of the machine.

Always follow the safety instructions. most accidents are avoidable.

Do not run the risk of serious or fatal accidents through ignorance of

these safety instructions.

Intended use

This machine is exclusively intended to spread granular products,

specifically fertiliser types and seeds.

Any other application would be considered to be irregular. The manu-

facturer is not responsible for damage that may result from such us-

age; risks are taken exclusively by the user.

The instructions, maintenance requirements and reparation stipula-

tions as indicated by the manufacturer must be adhered to at all times.

Person

Responsibility of the user

The user may only operate the machine if he/she:

•is familiar with the basic safety requirements and the working con-

ditions requirements,

•is familiar with current traffic regulations,

•has been duly instructed on how to work on/with the machine and

the related dangers,

•has read and understood this manual,

•is familiar with all the systems and operating elements and their

functions,

•is familiar with the regulations for using, maintaining and repairing

machines.

It will be too late for that once you are working!

Irresponsible usage could lead to injury to the user or third parties and

could lead to damage to the machine.

Table of contents

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