Kushlan 350W User manual
IMPORTANT
READ ME FIRST
Thank you for purchasing your Kushlan Mixer. We hope that you will enjoy using it for many years to come.
SHOULD YOU REQUIRE ANY SET-UP OR OPERATING ASSISTANCE WITH YOUR PRODUCT,
DO NOT RETURN TO ORIGINAL PLACE OF PURCHASE.
•After referring to the operation manual, if you still require assistance, please consult our web site @ www.kushlanproducts.com
•From our web site you will be able to e-mail us directly-
•If you still require assistance, you may call our customer service department at 1-800-469-4178.
Model 350W Model 600W
Kushlan Poly Pro Mixers
ASSEMBLY & OPERATING
INSTRUCTIONS and
PARTS MANUAL
For
Model 350W
Model 600W
! WARNING !
DO NOT ATTEMPT TO START OR OPERATE THIS MACHINE
UNTIL ALL THE INSTRUC TIONS HAVE BEEN READ AND
UNDER STOOD BY THE OPERATOR. FAILURE TO INJURY
AND/OR PROPERTY DAMAGE
! SAFETY ALERT SYMBOL
This safety alert symbol is used to attract your attention.
! PERSONAL SAFETY IS INVOLVED when you
see this symbol, PAY EXTRA ATTENTION, BECOME
ALERT - BE SURE TO HEED ITS MESSAGE. Failure
to do so may lead to serious personal injury or damage
may occur.
! WARNINGS AND SAFETY INSTRUCTION If these
warnings and safety instructions are not read and
carefully followed, serious personal injury could occur.
WARNINGS
1. Do not use, start, or attempt to operate this machine
until all of the instructions have been read and fully
understood.
2. NEVER allow anyone to operate this ma- chine
unless the person is well acquainted with these
rules of safe operation.
3. NEVER operate this machine without all guards in
place and firmly attached to the machine.
4. Make certain that the mixing drum is clear of
obstructions and stand clear of the machine while
making power cord connections.
5. When cleaning, lubricating, or adjusting the mixer,
disconnect the power plug.
6. Keep all people (except operator) a minimum of
five (5) feet away from the machine during
operation.
7. ALWAYS MAKE CERTAIN THAT THE MIXER
IS CONNECTED TO PROPERLY GROUNDED
ELECTRICAL CIRCUIT TO PROTECT THE
OPERATOR FROM POSSIBLE ELECTRIC
SHOCK.
8. DO NOT plug or unplug the motor while standing
in or around damp or wet ground.
9. DO NOT start the motor if the drum is fully loaded.
10. DO NO OVERLOAD THE MIXER.
11. NEVER attempt to move the mixer while the motor
is on.
SAFETY Instructions
For the safety of yourself and others around you, it is
extremely important that you observe the following
notes.
1. Keep hands and clothing away from moving parts
at all times.
2. DO NOT operate this machine under the influence
of alcohol or while taking medication that impairs
the senses or reactions.
3. Make certain that the work area around the machine
is clear of debris and obstructions to prevent
tripping and/or falling onto the machine.
4. Keep all unauthorized and untrained people away
from the machine at all times.
5. NEVER let the mixer run unattended even for a
brief moment. Turn off the motor when you leave
the machine.
6. Only use or operate the mixer on level ground to
prevent the mixer from tipping over.
7. DO NOT abuse the power cord; i.e. NEVER yank
on the cord to disconnect it. Keep the cord away
from heat, oil, and sharp edges.
8. DO NOT overreach while working with the mixer.
Keep proper footing and balance at all times when
loading or unloading the mixer.
9. NEVER all children or inexperienced operators to
operate or repair the mixer.
10. Use only factory authorized parts for replacement.
11. Keep these operating instructions with the machine
at all times.
12. ALWAYS wear safety glasses and safety shoes
when operating and moving equipment.
13. SAFETY DECALS - Replace missing or damaged
safety decals.
.
350W 600W
ITEM PART NO DESCRIPTION QTY QTY
28873-601 350W Wheelbarrow X
28874-601 600W Wheelbarrow X
3 28873-001 Frame assembly 1
3 28874-901 Frame Assembly 1
4 28760-004 Polyethylene drum 1
4 28874-004 Polyethylene drum 1
5 28872-001 Electric motor with cord 1
5 28874-014 Electric motor with cord 1
10 28760-007 2" pulley 1 1
11 07055-028 28" v-belt 1 1
12 28760-008 6" pulley 1 1
13A 28760-009-A Jackshaft with pinion 1 1
14A 28760-010 Jackshaft housing 1
14A 28874-010 Jackshaft housing 1
15 10057-005 3/16 square key 1 1
1 6 28760-011 Jackshaft lain bushing 1 1
1 7 28760-012 Ring ear & late assembly 1
1 7 28874-012 Ring ear & late assembly 1
1 8 28760-013 Drum late & shaft assembly 1
1 8 28874-013 Drum late & shaft assembly 1
1 9 28760-014 Drum shaft bushing 2 2
20 23266-002 1" locking collar 1 1
21 28873-004 Wheelbarrow handle 2 2
22 21380-001 Handle grip 2 2
23 28874-016 Mixing Blades 3
25W 28873-006 Poly ring ear guard 1 1
26W 28873-007 Guard for pulley 1 1
29 07745-001 Grease fitting 2 2
30 28760-025 5/16 x 1" whizlock screw 3
31 17985-010 3/8 x 1-1 /4" carriage screw 12 9
32 17986-011 3/8 x 1-1/2" carriage screw 3
33 28760-030 Hex flange lock nut 3/8" 12 12
37 28760-026 Hex flange lock nut 5/16" 10 13
39 07030-016 Thrust washer 1 1
40 28873-009 Wheelbarrow axle 1 1
41 28873-010 Spacer tube for axle 1
41 28874-912 Spacer tube for axle 1
42 28873-011 Wheel 400 x 6 2
42 28874-001 Wheel 400 x 8 2
43 28873-012 5/8" locking collar 2 2
44 _ 28873-013 locking in 2 2
46 28760-022 Jackshaft flange bushing 1 1
52 28873-014 3/4" locking collar 1 1
53 28760-029 Hex screw 5/16 x 3/4" 10 10
'NS WARNING LABEL 1 1
'NS GREASE LABEL 1 1
'NS SERIAL # LABEL 1 1
*Not Shown
A. LUBRICATION: There are grease
fittings (Item 29) on all models. Apply any
type EP grease. Apply grease until grease
begins to come out of the bushings.
LUBRICATE ALL FITTINGS BEFORE
USE.
B. EXTENSION CORD: Use only outdoor
approved grounded extension cords. The
cords must be 14 gauge or larger
C. GEAR ADJUSTMENT: If the Gear on
the Jackshaft (Item 13A) is not meshing
properly with the Ring Gear and Plate
(17), adjustment can be made by loosening
the Hex Flange Screws attaching the
Jackshaft Housing (14A) and sliding the
housing tube until proper mesh is obtained.
If removal of Pulley Guard was necessary,
make certain it is reattached to the
machine.
D. MOTOR ADJUSTMENT/BELT
TENSIONING:
•To adjust belt tension. Loosen the four
screws that attach the motor to the frame.
•Make adjustments and retighten screws.
•V-BELT TENSIONING: Retighten
V-belts after the first 20 hours of use. The
belt should be tightened until the belt
deflects approximately 1/4" with regular
thumb pressure.
•Replace covers and guards before using
the machine.
E. CONCRETE MIXING
! CAUTION: DO NOT insert sharp objects
into the plastic mixing drum.
Doing so will damage the drum.
! WARNING: KEEP HANDS
AWAY FROM MOVING PARTS.
LOADING NOTE: Always start the mixer
before loading
F. CLEANING
WARNING: DO NOT spray water on or
into the motor.
THOROUGH CLEANING OF THE MIXER
AFTER EACH USE IS RECOMMENDED
AND WILL ADD TO THE SERVICE LIFE
OF THE MACHINE
G. GENERAL: Check all screws for tightness
before each use, especially those securing
guards and drive mechanisms.
PARTS LIST TOOLS NEEDED
2 ea. Handle bars
1 ea. Wheelbarrow Axle
1 ea. Axle Spacer
1 ea. Electric Motor
1 ea. Pulley Guard
1 ea. Drum Plate & Shaft
1 ea. Ring Gear
2 ea. Wheels & Tires
1 ea. Ring Gear Guard
1 ea. Drum
#21
#40
#41
#5
#26W
#18
#17
#42
#25W
#4
2 ea. Handle Grips
8 ea. 5/16 x ¾ screws
8 ea. 5/16 nuts
2 ea. Locking pins
2 ea. Locking collar
2 ea. 2” pulley
1 ea. V-belt
1 ea. Thrust washer
12 ea. 3/8 x 1-1/4 carriage
screws
#22
#53
#37
#44
#20
#10
#11
#39
#31
! WARNING: whenever assembling,
lubricating, or adjusting any part of the
mixer, disconnect the power.
Tools Required:
8” Adjustable wrench
½” & 9/16” Box wrench
Pliers
5/64” Allen wrench
Grease gun
Optional ½” & 9/16” socket & ratchet
Step 1 – Wheel & Frame Assembly Step 2 – Wheel & Frame Assembly
Wheel and frame assembly Slide spacer onto axle rod.
Step 3 – Wheel & Frame Assembly Step 4 – Wheel & Frame Assembly
Put wheels on each axle end with hub out and
stem inside.
Push axle shaft so that axle extends out of frame
hole.
Step 5 – Wheel & Frame Assembly Step 6 – Wheel & frame Assembly
Place other end of axle assembly into frame Place lock collars on the axle shaft and tighten
with allen wrench.
Step 1 – Electric Motor Assembly Step 2 – Electric Motor Assembly
Electric Motor Assembly: Slide pulley onto
motor shaft and tighten with allen wrench
Attach electric motor to mounting plate with hex
screws (53) and hex flange locknuts. Tighten
screws shown snug so motor will not pivot. Leave
other 3 screws loose to allow motor to pivot for
tension adjustment.
Step 3 – Electric Motor Assembly Step 4 – Electric Motor Assembly
After installing belt onto 2” pulley on motor
and 6” pulley on frame, tighten belt by sliding
motor assembly down away from 6” pulley.
Tighten hex screws with ½” wrench.
Tighten upper and lower screws on motor
mounting plate.
Step 1 – Electric Motor Assembly Step 1 – Electric Motor Assembly
To adjust alignment of belt, loosen the 2”
pulley on the motor.
Use a straight edge to help attain proper
alignment. Once alignment has been achieved,
tighten set screws on the 2” pulley. Do not adjust
6” pulley, pre-adjusted at factory.
Step 1 – Pulley & Ring Gear Guard Assembly Step 2 – Pulley & Ring Gear Guard Assembly
Install pulley guard (26W) using (4) 5/16” hex
screws and nuts. Tighten guard securely.
Install poly ring gear guard (25W). Put center
screw all the way through the housing. Do not
tighten screws securely at this time.
Step 1 – Drum & Ring Gear Assembly Step 2 – Drum & Ring Gear Assembly
Drum plate and shaft assembly (Best performed
with 2 people).
Slide drum plate and shaft onto drum shaft.
Rotate until shaft slides into bottom of drum
smoothly. Non-painted side facing drum.
Step 3 – Drum & Ring Gear Assembly Step 4 – Drum & Ring Gear Assembly
With ring gear plated side out, slide drum shaft
against drum and secure with 12 screws and
nuts.
Tighten ring gear screws evenly. Torque to 20
foot pounds, or so ¼” of thread is extending
through the nut.
Step 1 – Drum Installation Step 2 – Drum Installation
Put thrust washer (39) on main shaft.. Place drum into drum shaft hole until ring gear
engages with pinion gear.
Step 3 – Drum Installation
Adjust poly ring gear guard within ¼” of drum
and tighten until secure.
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