KUKEN PTS-450EX User manual

erationManual

KUKEN CO.

LTD

ReadthisOperationManualthoroughlyandtheseparate"InstructionManual"beforeusing.

Mainunit:Partnameandfunction

Controller:Partnameandfunction

Uni

uefunction

Pre

aration

(

1

)

Attachin

accessor

Pre

aration

(

2

)

-

①

InitialSettin



(

Descri

tion

)

Pre

aration

(

2

)

-

②

InitialSettin



(

eration

)

Pre

aration

(

3

)

Howtosetthetor

Howtofasten

Howtoloosen

(

1

)

(

AutomotiveMode

)

Howtoloosen

(

2

)

(

IndustrialMode

)

Troubleshootin



(

1

)

Troubleshootin



(

2

)

Descri

tionoferrorcod

Troubleshootin



(

3

)

(

CH1

)

Cautionsforo

eratio

tion

Mainunit&controllerunits

ecification

TableofContents

BATTERYHOUSINGForCPU.

4AAbatteriesarenecessary.

REACTIONFORCEABSORBER(REACTION

BAR)

OPTIONALPARTS

Capitonthebolt/nutnexttothefastening

bolt/nuttoabsorbthereactiveforce.

CONTROLLER

Enablestopre-settorques,

checkthefasteningresults.

MainUnit:PartNameAndFunctions

THROTTLELEVER

Starts/stopsthemachine.

REVERSELEVER

Switchestherotationdirection(Right/Left)

(R)/(L)

WARNING

Donotinsertbatteriesin

wrongdirections.Inserting

batteriesinwrongdirections

willdamagetheCPU.

ControllerUnit:PartNameAndFunctions

JUDGMENTLAMP

OK(GREEN):Lightswhenthefasteningiscompletedsuccessfully.

NG(RED):Lightswhenthesettorquecannotbeobtainedduetointerruptionorerror.

+and-keys

Usestochange

thetorque.

DisplayPanel

Displaysthetorque

Pre-setkeys

Usestoselectthe

pre-settorque. SETUPLamp(Red)

Lightswhenchangingthepre-

settorqueorthepre-setkey.

PowerKey

Usestoturnonmanually

whenthepowerisoff.

① PRE-SETFUNCTIONS

3differenttorquescanbesetandstored(Pre-settorques).

Incaseofpre-tighteningandfinal-tighteningworks,thetoolcanbeusedforvariousworks.

② AUTO-STARTandAUTO-POWEROFF

Bypressingthethrottlelever,theCPUstartsautomatically.

Ifnotoperatingforacertainperiodoftime,thepowerwillbeturnedoffautomatically.

③ REALTIMEDISPLAY

Thetorquecanbeshownonthepanelinrealtimeandeasytounderstandthesituation.

④ LOOSENINGFUNCTION

AUTOMOTIVEMODEandINDUSTRIALMODEcanbeselectedforlooseningoperations.

⑤ JUDGMENTLAMP

Thefasteningresultcanbejudgediftheoperationissuccessfulornot.

Iftheoperationissuccessfullycompleted,thejudgmentlampturnsgreen.

Iftheoperationissuspendedorstopped,theNGlampturnsandalertitsunder-torque.

⑥ AUTOSHUTOFF

Thesolenoidvalveshutsoffandstopsthemachinewhentheoperationiscompletedsuccessfully

andthejudgmentlampturnsgreen.

① FailSafeFunction

Incasebatteriesareexhaustedorverylow,theCPUwillnotbeoperatedandthespindleturns

veryslowlytoreversedirection.

Operatorscaneasilyrecognizethetrouble.

② ErrorDetectionFunction,AbnormalFasteningDetection[CH1]

Thisfunctiondetectsboltstretchingbeforehandandforcestostopthemachine.

Thisfunctioncanbeturnedon/offdependingonworks.

③ FunctiontoPreventOperationalError

Thisfunctionistopreventanoperationalerror.Ifthekeywhichisset[---]selectedby

mistake,itwillneverbeactivated.

① PowerSource

CPUisoperatedbybatteriesandbatteries.

Pleaseuse4ofAAdrycellbatteries.Alkaline(recommended)andalsoNi-MHisavailable.

② DataTransmission(Option)

PTScanbeconnectedtoacomputerortheprinter(option)withtheoriginal

transmissioncable(option)totransferresults.

PTSmustbethetransmissionmodel(option)inordertotransferdata.

UniqueFunctions

AdditionalFunctions

SafetyFunctions

OtherFunctions

Checktomakesurethatallthecomponentsarepresentandthatnothingisdamagedinshipping.

Ifanyproblems,pleasecontactyourdealer.

●CouplingPlug20PM・・・・・・・・・・・・・・・・・・・・

・

●SpiralRetainerRing・・・・・・・・・・・・・・・・・・・

・

●AADryCellAlkalineBattery・・・・・・・・・・・・ 4

OperatingPTS-450EXwithoutareactionforceabsorbermaycauseinjuries.

PleasedonotoperatePTS-450EXwithoutareactionforceabsorber.

Warning

Preparation(1)AttachingAccessories

Attachthecouplingplug.

InsertbatteriesintoPTS.

Unscrewandopenthebatteryhousingcover

andinsertbatteries.

Besuretoinsertcorrectdirectionsof

batteries.

(Ifnotusinglong,removebatteries)

Attachthereactionforceabsorber(option).

Makesurethattheairsupplyisdisconnectedwhenattaching

thereactionforceabsorber.

Reactionforceabsorber(option)

Spiralretainerring(accessory)

Attachthereactionforceabsorberandthen

attachthespiralretainerring. Makesurethatthespiralretainerringisproperly

attachedtoavoidthereactionforceabsorberto

becomeoff.

WARNING

Donotinsertbatteries

oppositedirections.Inserting

batteriesoppositedirections

willdamagetheCPU.

BeforeusingPTS,followingmustbeselected.

(1) SelectionofTransmissionMode(TransmissionModelisoptional).

Thereare2typesofPTSmodels.Transmissionmodelandnon-transmissionmodel.

Ifnon-transmissionmodel,selecteithermodebelow.

① PRINTERMODE[Prn] ・・・・・・

・

Connecttheprinter(option)tooutputtheresultonthermalpaper.

② PCMODE [PC] ・・・・・・

・

Connectacomputertotransferresults

(2) Selectionof[Automotive]Mode

[Automotive]and[Industrial]canbeselectedpurposely.

application AutomotiveMode IndustrialMode

PanelDisplay Aut Ind

Direction Right/Lefthandedscrews Righthandedscrewsonly

MaximumTorque Uptothepre-settorque Uptothepre-settorque

MaximumTorque Uptothepre-settorque Upto500Nm

forloosening selectedcurrently

Press③ofthedisplaypanel

Howtoset [-L-]willbeshown. TurnthereverselevertoLEFT.

loosening Tocontinuelooseningworks, TheLooseningModeisautomaticallyset.

pleasepress③again. (Toturnthereverselever,fasteningmode

(Thislooseningfunctiononlyworks again)

1bolt/nut)

(3) On/Offoftheabnormalfasteningdetection[CH1]**

Select[CH1]onoroff.

◎ Purposelyaddthisfunctionforfasteningwheelnuts.

Itmaydetect[CH1]evenafterfasteninggeneralboltsornutsiftheautomotivemodeisselected.

**Pleaseseepage14forfurtherinformationof[CH1].

Preparation(2)-①InitialSetting(Description)

Toselecteachmodedescribedinthepreviouspage,

Pleasefollowtheinstructionbelow.

① Makesurethemachineisturnedoff.

Press③forafewsecondandpressthepower

switchwhilepressing③.

② Press①keyoncetochangethemodefromthe[Prn].

Andpress①againtochangethemodebackto[PC]

IfthePTSisnotthetransmissionmodel,eithercanbeselected.

③ Press②tocompletetheselection.

Thentheselectionwillmovetothenextsetting.

④ Press①keyoncetochangethemodefromthe[Aut].

Andpress①againtochangethemodebackto[Ind].

⑤ Press②tocompletetheselection.

Thentheselectionwillmovetothenextsetting.

⑥ Press①keyoncetochangethemodefromthe[CH1]on.

Andpress①againtochangethemodebackto[CH-]off.

⑦ Press②tocompletetheselection.

Aftertheselectionof[CH1},thepowerwillbeturnedoff.

Preparation(2)-②InitialSetting(Operation)

keeponpressing

Presstoturnon

ToselectTransmissionMode

ToselectLooseningMode

Toselect[CH1]Mode

Thissectiondescribeshowtopre-setthetorqueforkeys①,②,and③．

Forexample,topre-set①with250Nm.

① Turnonthepowerswitchandmakesurethedisplayblinks.

Press①keyfor3seconds.

② SETUPLamplightsupandthedisplayindicates

thepre-setkeyandthentheprevioustorque.

(Thisfigureshows200Nmastheprevioustorque).

Assoonasthetorqueisdisplayed,releasethe

fingerfromthekey.

③ Press[+]or[-]keytochangethevalueto250.

Pressing[+]forafewsecondsincreases

thevaluequickly.

Pressing[-]forafewsecondsdecreases

thevaluequickly.

④ Tocompletethesetting,press[SET]②key.

● Pleasemakesurethedisplayblinks[0]aftersetting.

To

re-setotherke

re

eatabovemethod

①

thou

h

④.

Once

re-setthetor

thevalueisstoreduntilre-setthetor

(Caution) Thetorquerangeis140to450Nm.Thetorquecannotbesetbeyondtherange.

Preparation(3)Howtopre-setthetorque

Release

Lightsup

Incaseofthewheelnutmadeupoftheinnernutandtheouternut,

pleasemakesurethefollowing.

●Makesuretofastentheinnernutsecurelybeforefasteningtheouternut.

●Sincethismachineabsorbsthereactiveforcebythe(innerorouter)nut,fastenallnutswith

insertedsufficientlytoprotectthethread.

○

Nutissufficientl

inserted

×Nutisnotsufficientl

inserted

Selectingthepre-setnumber(forexample,thepre-setnumber①and250Nm)

① Pressthepowerswitch.Thedisplayshows[0]blinking.

② Press①forafewsecond.Thepre-set①isset250Nm.

③ Whenthedisplayindicates①[P.1],releasethekey.

④ Soonafterindicating[P.1],thedisplayalsoindicate

thetorquevalue[250]Nm.

Atthismoment,thepre-setkey①isselected.

Selectedpre-setnumberisvaliduntilchangingtootherpre-setnumber.

⑤ Afterapplyingthereactionforceabsorbernexttothefasteningbolt/nut,insertthesockettothefasteningbolt/nut

andpressthethrottlelever.

(Caution)

・ Incaseofrighthandedscrew,direction(A)

・ Incaseoflefthandedscrew,direction(B)

⑥ Whileoperating,thetorquewillbeshowninreal

time.

Oncereachesthepre-settorque,OKlampwillbe

lit(green)andstopsautomatically.

Ifreleasingthethrottleleverwhileoperating,

NGlamp(red)willbelittoalerttheoperator.

CAUTION!!

Howtofasten

blinking

Incaseoffasteningthe

left

handedscrew.

Incaseoffastening

therighthanded

screw

ReactionForceAbsorber

blinking

lightup

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