Kugelmann MCSS-5 User manual
// ORIGINAL OPERATING INSTRUCTIONS
Art.Nr.: 10047441 March 3, 2018 | Version 1.1 | EN
Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A.
GERMANY
www.kugelmann.com
+49 (0) 8860 | 9190-0
Kugelmann Maschinenbau is a family-run Allgäu business with its main emphasis and
tradition in municipal technology. With passion, we manufacture reliable and pioneering
machines - we love what we do.
ORIGINAL OPERATING INSTRUCTIONS
Control system
MCSS - 5
// ORIGINAL OPERATING INSTRUCTIONS
Copyrights and trademarks March 3, 2018 2/55
Copyrights and trademarks
© Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A. (Germany)
Tel.: +49 (0) 8860 / 9190-0
Fax: +49 (0) 8860 / 9190-19
Mail: office@kugelmann.com
Web: www.kugelmann.com
All company names and designations used in this manual may also be registered trademarks
of the respective manufacturing companies and shall not be used commercially or otherwise.
Errors and omissions excepted.
All rights reserved. No part of this manual shall be reproduced or copied in any form (printing,
photocopying, storing and/or distribution in electronic form) without prior written consent of
Kugelmann Maschinenbau e.K.
We are constantly developing our products to offer our customers maximum convenience.
Therefore, we ask for your understanding that the manual can deviate from the product in some
regards.
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Content March 3, 2018 3/55
2 Content
1 Title............................................................................................................. 1
2 Content........................................................................................................3
3 General information.....................................................................................5
3.1 Service information......................................................................................................................5
3.2 EC Declaration of Conformity.......................................................................................................6
4 Introduction.................................................................................................7
4.1 Target group.................................................................................................................................7
4.2 Use............................................................................................................................................... 7
4.3 Conventions used.........................................................................................................................8
4.4 Change history............................................................................................................................. 8
5 General description......................................................................................9
5.1 User interface............................................................................................................................ 10
5.2 Designated use...........................................................................................................................11
5.3 Obvious misuse..........................................................................................................................11
5.4 Wear parts................................................................................................................................. 12
6 Safety instructions......................................................................................13
6.1 General safety instructions........................................................................................................ 13
6.2 Commissioning...........................................................................................................................14
6.3 Use............................................................................................................................................. 15
6.4 Maintenance..............................................................................................................................16
6.5 Designations.............................................................................................................................. 17
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7 Commissioning...........................................................................................18
7.1 Wiring diagram.......................................................................................................................... 18
7.1.1 Cable harness overhung installation................................................................................19
7.1.2 Cable harness fixed installation....................................................................................... 20
7.2 Switch on / off control system................................................................................................... 23
7.3 Open menu................................................................................................................................ 24
7.4 Configuration of drive signal......................................................................................................24
7.5 Simulation speed....................................................................................................................... 26
7.6 Checking and setting of sensors.................................................................................................28
7.7 Regulator adjustment................................................................................................................ 30
7.8 Error delay................................................................................................................................. 32
7.9 Speed when spreader stops.......................................................................................................33
7.10 Configuration of spreading width............................................................................................ 34
7.11 Disc stop standstill / pause...................................................................................................... 36
7.12 Weighing of spreading materials............................................................................................. 38
7.13 Density locked..........................................................................................................................41
7.14 Sensor chute available............................................................................................................. 42
8 Operating instructions................................................................................43
8.1 Switch on/off rotating beacon................................................................................................... 43
8.2 Switch on/off working headlights.............................................................................................. 43
8.3 Path-dependence and manual operation.................................................................................. 45
8.4 Setting of spreading width.........................................................................................................47
8.5 Setting of spreading density...................................................................................................... 48
8.6 Start spreading...........................................................................................................................49
9 Storage.......................................................................................................52
10 Technical Data.......................................................................................... 53
11 Disconnecting the system.........................................................................54
Warranty...................................................................................................... 55
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General information March 3, 2018 5/55
3 General information
This chapter gives you information on the following:
•Chapter 3.1 "Service information", page 5
•Chapter 3.2 "EC Declaration of Conformity", page 6
3.1 Service information
Customer service:
Tel.: +49 (0) 8860 / 9190-90
Fax: +49 (0) 8860 / 9190-49
E-Mail: [email protected]
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General information March 3, 2018 6/55
3.2 EC Declaration of Conformity
in terms of the EC Machinery Directive 2006/42/EC and
the EMC Directive 2014/30/EU
We herewith declare that the control system designated below complies with the
relevant essential health and safety requirements of the respective EC Machine
Directives and the EMC Directive due to its design and construction, and in the
version supplied by us.
If the control system is modified without our consent, this declaration shall cease to
apply.
Designation: Control system MCSS-5
Relevant EC machinery directives:
DIN EN ISO 15431 / 16330/292-1 / 292-2 / 60204-1 / 12100 / 13849-1 / 13849-2
Rettenbach a.A., December 2018 Josef Kugelmann
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Introduction March 3, 2018 7/55
4 Introduction
This chapter gives you information on the following:
•Chapter 4.1 "Target group", page 7
•Chapter 4.2 "Use", page 7
•Chapter 4.3 "Conventions used", page 8
•Chapter 4.4 "Change history", page 8
4.1 Target group
These operating instructions are intended for skilled persons who are responsible for
the following work at the control system:
•Commissioning
•Control system
•Operation
•Use
At least once a year, all personnel must be trained in the operation of the control
system in accordance with the guidelines of the business liability insurance. The use
of the control system by untrained or unauthorized persons is prohibited.
4.2 Use
These operating instructions contain all necessary data and information for safe
operation and commissioning of the spreader.
Make sure that all persons responsible for the operation of the control system or
persons working in the immediate environment of the control system are familiar
with the operating instructions as well as the safety information in this manual.
These operating instructions are part of the product and have to be kept in a safe
place. In case of resale or transfer of the control system to third parties, these
operating instructions have to be included.
All information, illustrations and technical data correspond to the technical state at
the time of printing. Subject to technical modifications.
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Introduction March 3, 2018 8/55
4.3 Conventions used
This manual uses the following typographic conventions:
Symbol Signal
word Meaning
Danger
Indicates an imminent dangerous situation, which - in case of
non-observance of the safety instructions - will entail death or
grievous bodily harm.
Warning
Indicates a possibly dangerous situation, which - in case of non-
observance of the safety instructions - may entail death or
grievous bodily harm.
Caution
Indicates a possibly dangerous situation, which - in case of non-
observance of the safety instructions - may result in minor
injuries or damage to property.
Notice Contains useful information with respect to proper handling of
the machine.
4.4 Change history
Date Version Modification
March 3,
2018
1.1 First edition
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General description March 3, 2018 10/55
5.1 User interface
Pos. No.Pictogram Function
10 Turning knob to set spreading density left screw [g/m²]
See Chapter 8.5 "Setting of spreading density", page 48
20 Turning knob to set spreading width [m]
See Chapter 8.4 "Setting of spreading width", page 47
30 Turning knob to set spreading density right screw [g/m²]
See Chapter 8.5 "Setting of spreading density", page 48
40 Rotating beacon
See Chapter 8.1 "Switch on/off rotating beacon", page 43
50 Working headlight
See Chapter 8.2 "Switch on/off working headlights", page 43
60 ON / OFF
See Chapter 7.2 "Switch on / off control system", page 23
70 Manual operation / path-dependence
See Chapter 8.3 "Path-dependence and manual operation", page 45
80 START / PAUSE
See Chapter 8.6 "Start spreading", page 49
90 Display
Table of contents
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