KSB Ama-Drainer-Box Mini User manual

Automatic Waste Water Lifting Unit

AmaDrainer-Box Mini

Replacing the Ama-DrainerN Submersible Motor

Pump

by an AmaDrainer3 Submersible Motor Pump

Supplementary Operating

Manual

Legal information/Copyright

Supplementary Operating Manual AmaDrainer-Box Mini

Original operating manual

edited or processed for any other purpose, nor otherwise transmitted, published or made available to a

third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

Contents

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AmaDrainer-Box Mini

Contents

Glossary .................................................................................................................................................. 4

1 Supplementary Operating Manual....................................................................................................... 5

1.1 General..............................................................................................................................................................5

1.2 Installation at Site.............................................................................................................................................6

1.2.1 Removing the Ama-DrainerN.............................................................................................................6

1.2.2 Preparing the AmaDrainer3 ...............................................................................................................7

1.2.3 Installing the AmaDrainer3 ..............................................................................................................10

1.3 Commissioning/ start-up ...............................................................................................................................11

1.4 Replacement kit..............................................................................................................................................12

Glossary

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Glossary

Mat. No.

This identification number is composed of an 8-

digit numerical code that uniquely identifies a

product entered in SAP.

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1 Supplementary Operating Manual

1.1 General

This supplementary operating manual accompanies the installation/operating

manual. All information contained in the installation/operating manual must be

observed.

Table1: Relevant operating manuals

Type series Reference number of the installation/operating

manual

AmaDrainer-Box Mini 2336.83

AmaDrainer-Box Mini models manufactured between 2011 and 2021 are fitted with

Ama-DrainerN submersible motor pumps.

In 2021 the Ama-DrainerN type series was superseded by the AmaDrainer3 type

series.

This supplementary operating manual serves to replace an Ama-DrainerN

submersible motor pump by an AmaDrainer3 submersible motor pump.

Required for the replacement:

▪Replacement kit (ðSection1.4,Page12)

▪AmaDrainer301 submersible motor pump (AmaDrainer-Box Mini) or

AmaDrainer301C submersible motor pump (AmaDrainer-BoxMiniC)

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1.2 Installation at Site

1.2.1 Removing the Ama-DrainerN

DANGER

Power supply not disconnected

Danger to life!

▷Pull the mains plug and secure the pump against unintentional start-up.

WARNING

Fluids handled, consumables and supplies which are hot and/or pose a health

hazard

Hazard to persons and the environment!

▷Collect and properly dispose of flushing fluid and any fluid residues.

▷Wear safety clothing and a protective mask if required.

▷Observe all legal regulations on the disposal of fluids posing a health hazard.

NOTE

The sensors of the Ama-DrainerN are required for the AmaDrainer3 replacement

pump.

üThe pump set has been de-energised and secured against unintentional start-up.

1. Undo three screws 900 with a suitable tool and take off cover 160 of the grey

water lifting unit.

2. Undo pipe clamp 733 at the discharge connection and store the pipe clamp.

ðThe fluid handled contained in the discharge line will flow back into the

collecting tank.

3. Pull hose 719 off the discharge connection.

4. Pull the power cable out through the cable entry.

5. Turn the pump set until it disengages from the locking devices.

6. Lift the pump set out of the collecting tank.

ðThe pump set will be automatically drained when it is taken out of the fluid

handled.

7. Always flush the collecting tank if it has been used for handling noxious, hot or

other hazardous fluids.

8. Remove float 74-4 incl. its float lever from segment 59-49. Clean and store the

float and lever.

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1.2.2 Preparing the AmaDrainer3

üThe replacement kit is available. (ðSection1.4,Page12)

üThe AmaDrainer301 submersible motor pump (AmaDrainer-Box Mini) or

AmaDrainer 301C submersible motor pump (AmaDrainer-BoxMiniC) is

available.

üFloat 74-4 (incl. float lever) of the Ama-DrainerN is available.

1. Undo screw 900.3.

900.3

79-1

Fig.1: Removing the automatic switchgear

2. Remove automatic switchgear 79-1.

3. If applicable, undo the bolts/screws (size 4×12mm) at the suction strainer (2)

and store them.

4. Pull the clamps (1) outwards. Remove and store the suction strainer (2).

Fig.2: Removing the suction strainer

5. Remove the connection socket (3) from the discharge nozzle (5).

6. Remove and store the swing check valve (4).

Fig.3: Preparing the discharge nozzle

7. Undo screw 900.1.

1 Supplementary Operating Manual

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900.1

576

Fig.4: Removing the handle

8. Remove handle 576.

9. Fit the foot adapter (included in the replacement kit) to the pump foot with

screws (size 4×12mm). Tighten the screws hand-tight. Observe the position of

the lock jaws (6).

Fig.5: Fitting the foot adapter

10. Fit the sensor guide (8) (included in the replacement kit) in the corresponding

surface area (7) of the pump casing, opposite the discharge nozzle. Slide the

sensor guide in from the top, exerting light pressure, until you can hear its snap-

fit connection engage at the foot adapter.

Fig.6: Fitting the sensor guide

11. Fit segment 59-49 (included in the replacement kit) on the protrusion provided.

59-49

Fig.7: Fitting the segment

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12. Slide the anti-lift protection (9) (included in the replacement kit) over segment

59-49. Fasten it with the screw (size 3×16mm). Tighten the screw hand-tight.

Segment 59-49 has to be held firmly in place by the anti-lift protection (A) and

still be able to move freely.

Fig.8: Fitting the anti-lift protection

13. Clip the float lever with float 74-4 (of Ama-DrainerN) onto segment 59-49.

59-49

74-4

Fig.9: Fitting the float incl. float lever

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1.2.3 Installing the AmaDrainer3

üAma-DrainerN has been removed properly. (ðSection1.2.1,Page6)

üAmaDrainer3 has been prepared properly. (ðSection1.2.2,Page7)

üThe operating manual of the grey water lifting unit is available.

1. Engage the lock jaws of AmaDrainer3 in the locking devices (1) of the collecting

tank.

Fig.10: Engaging the lock jaws in the locking devices

2. Place the previously removed swing check valve (3) of AmaDrainer3 on the

discharge nozzle. Make sure the swing check valve (3) opens upwards.

3. Screw the connection socket (2) (included in the replacement kit) on the

discharge nozzle. Tighten it hand-tight.

Fig.11: Fitting the connection socket incl. the previously removed swing check valve

4. Pre-assemble hoses 719 (included in the replacement kit) with the hose

connection (A) and four pipe clamps 733. The screws of the pipe clamps in the

middle have to be located at the bottom.

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