Komatsu PC200LL-8 Install guide

CEBM001505

Shop

Manual

PC200LL

-8

PC220LL

-8

HYDRAULIC EXCAVATOR

SERIAL NUMBERS PC200LL-8 A87001 and up

PC220LL-8 A87001 and up

ENGINE 6D107E-1

This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in

accordance with written authorization from Komatsu America Corp.

It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to

make changes or improvements at any time without incurring any obligation to install such changes on products

sold previously.

Due to this continuous program of research and development, revisions may be made to this publication. It is

recommended that customers contact their distributor for information on the latest revision.

Printed in U.S.A.

Komatsu America Corp.

November 2012

FOREWORD CONTENTS

00-2 cPC200/220LL-8

CONTENTS 00

00 FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-1

01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-1

10 STRUCTURE, FUNCTION AND MAINTENANCE STANDARD . . . . . . . . . . . . . . . . . . . . 10-1

20 STANDARD VALUE TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

30 TESTING AND ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1

40 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1

50 DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1

60 AIR CONDITIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-1

90 DIAGRAMS AND DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-1

Find manuals at https://best-manuals.com

FOREWORD

PC200/220LL-8 00-2-1 f

The affected pages are indicated by using the following

marks. It is requested that necessary actions be taken to

these pages according to the table below.

Mark Indication Action

❍New page to be added Add

●Page to be replaced Replace

( ) Page to be deleted Discard

Mark Page Rev

●00-1 f

●00-2 f

●00-2-1 f

●00-2-2 f

●00-2-3 f

●00-2-4 f

●00-2-5 f

●00-2-6 f

●00-2-7 f

●00-2-8 f

●00-2-9 f

●00-2-10 f

●00-2-11 f

●00-2-12 f

00-3 e

00-4 b

00-5 e

00-6 e

00-7 b

00-8 b

00-9 b

00-10 b

00-11 b

00-12 b

00-13 b

00-14 b

00-15 b

00-16 b

00-17 b

00-18 b

00-19 b

00-20 b

00-21 b

00-22 b

00-23 b

00-24 b

00-25 b

00-26 b

00-27 b

00-28 b

00-29 e

00-30 b

00-31 b

00-32 b

00-33 b

00-34 b

00-35 b

00-36 b

01-1 b

01-2 b

01-3 b

01-4 b

01-5 b

01-6 b

01-7 b

01-8 b

01-9 b

Mark Page Rev

01-10 b

01-11 b

01-12 b

01-13 b

01-14 b

01-15 b

01-16 b

01-17 b

01-18 e

01-19 e

01-20 e

10-1 b

10-2 b

10-3 b

10-4 b

10-5 b

10-6 e

10-7 e

10-8 b

10-9 b

10-10 b

10-11 e

10-12 b

10-13 b

10-14 b

10-15 b

10-16 b

10-17 b

Mark Page Rev

10-18 e

10-19 e

10-20 e

10-21 b

10-22 e

10-23 e

10-24 b

10-25 e

10-26 b

10-27 e

10-28 b

10-29 b

10-30 b

10-31 b

10-32 b

10-33 b

10-34 b

10-35 b

10-36 b

10-37 b

10-38 b

10-39 b

10-40 b

10-41 b

10-42 b

10-43 b

10-44 b

10-45 b

10-46 b

Mark Page Rev

PC200/220LL-8

Find manuals at https://best-manuals.com

FOREWORD

00-2-2 fPC200/220LL-8

10-47 b

10-48 b

10-49 b

10-50 b

10-51 b

10-52 b

10-53 b

10-54 e

10-55 b

10-56 b

10-57 b

10-58 b

10-59 b

10-60 b

10-61 b

10-62 b

10-63 b

10-64 b

10-65 b

●10-66 f

10-67 b

●10-68 f

10-69 b

10-70 b

10-71 b

10-72 b

10-73 b

10-74 b

10-75 e

10-76 b

10-77 b

10-78 b

10-79 b

Mark Page Rev

10-80 b

10-81 b

10-82 b

10-83 b

10-84 b

10-85 b

10-86 b

10-87 b

10-88 b

10-89 b

10-90 b

10-91 b

10-92 b

10-93 b

10-94 b

10-95 b

10-96 b

10-97 b

10-98 b

10-99 b

10-100 b

10-101 b

10-102 b

10-103 b

10-104 b

10-105 b

10-106 b

10-107 b

10-108 b

10-109 b

10-110 b

10-111 b

10-112 b

Mark Page Rev

10-113 b

10-114 b

10-115 b

10-116 b

10-117 b

10-118 b

10-119 e

10-120 b

10-121 b

10-122 b

10-123 b

10-124 b

10-125 b

10-126 b

10-127 b

10-128 b

10-129 b

10-130 b

10-131 b

10-132 b

10-133 b

10-134 b

10-135 b

10-136 b

10-137 b

10-138 b

10-139 b

10-140 b

10-141 b

10-142 b

10-143 b

10-144 b

10-145 b

Mark Page Rev

10-146 b

10-147 b

10-148 b

10-149 b

10-150 b

10-151 b

10-152 b

10-153 b

10-154 b

10-155 b

10-156 b

10-157 e

10-158 b

10-159 b

10-160 e

10-161 b

10-162 b

10-163 b

10-164 b

10-165 b

10-166 b

10-167 b

10-168 b

10-169 b

10-170 b

10-171 b

10-172 b

10-173 b

10-174 b

10-175 b

10-176 b

10-177 e

10-178 b

Mark Page Rev

Find manuals at https://best-manuals.com

FOREWORD

PC200/220LL-8 00-2-3 f

10-179 e

10-180 b

10-181 b

10-182 b

10-183 b

10-184 b

10-185 b

10-186 b

10-187 e

10-188 b

10-189 b

10-190 e

10-191 e

10-192 b

10-193 b

10-194 b

10-195 b

10-196 b

10-197 b

10-198 b

10-199 b

10-200 b

10-201 b

10-202 b

10-203 b

10-204 b

10-205 b

10-206 b

10-207 b

10-208 b

10-209 b

10-210 b

10-211 b

Mark Page Rev

10-212 b

10-213 b

10-214 b

10-215 b

10-216 b

10-217 b

10-218 b

10-219 b

10-220 b

10-221 b

10-222 e

10-223 e

10-224 e

10-225 e

10-226 e

10-227 e

10-228 e

10-229 e

10-230 e

10-231 e

10-232 e

10-233 e

10-234 e

10-235 e

10-236 e

10-237 e

10-238 e

10-239 e

10-240 e

10-241 e

10-242 e

10-243 e

10-244 e

Mark Page Rev

10-245 e

10-246 e

10-247 e

10-248 e

10-249 e

10-250 e

10-251 e

10-252 e

10-253 e

10-254 e

10-255 e

10-256 e

10-257 e

10-258 e

10-259 e

10-260 e

10-261 e

10-262 e

10-263 e

10-264 e

10-265 e

10-266 e

10-267 e

10-268 e

10-269 e

10-270 e

10-271 e

10-272 e

10-273 e

10-274 e

10-275 e

10-276 e

10-277 e

Mark Page Rev

10-278 e

10-279 e

10-280 e

20-1 b

20-2 b

20-3 b

20-4 b

20-5 b

20-6 b

20-7 b

20-8 b

20-9 b

20-10 b

20-11 b

20-12 b

20-13 b

20-14 b

20-15 b

20-16 b

20-17 b

20-18 b

20-19 b

20-20 b

20-21 b

20-22 b

30-1 e

30-2 e

30-3 e

30-4 e

30-5 e

30-6 e

Mark Page Rev

Find manuals at https://best-manuals.com

FOREWORD

00-2-4 fPC200/220LL-8

30-7 e

30-8 e

30-9 e

30-10 e

30-11 e

30-12 e

30-13 e

30-14 e

30-15 e

30-16 e

30-17 e

30-18 e

30-19 e

30-20 e

30-21 e

30-22 e

30-23 e

30-24 e

30-25 e

30-26 e

30-27 e

30-28 e

30-29 e

30-30 e

30-31 e

30-32 e

30-33 e

30-34 e

30-35 e

30-36 e

30-37 e

30-38 e

30-39 e

Mark Page Rev

30-40 e

30-41 e

30-42 e

30-43 e

30-44 e

30-45 e

30-46 e

30-47 e

30-48 e

30-49 e

30-50 e

30-51 e

30-52 e

30-53 e

30-54 e

30-55 e

30-56 e

30-57 e

30-58 e

30-59 e

30-60 e

30-61 e

30-62 e

30-63 e

30-64 e

30-65 e

30-66 e

30-67 e

30-68 e

30-69 e

30-70 e

30-71 e

30-72 e

Mark Page Rev

30-73 e

30-74 e

30-75 e

30-76 e

30-77 e

30-78 e

30-79 e

30-80 e

30-81 e

30-82 e

30-83 e

30-84 e

30-85 e

30-86 e

30-87 e

30-88 e

30-89 e

30-90 e

30-91 e

30-92 e

30-93 e

30-94 e

30-95 e

30-96 e

30-97 e

30-98 e

30-99 e

30-100 e

30-101 e

30-102 e

30-103 e

30-104 e

30-105 e

Mark Page Rev

30-106 e

30-107 e

30-108 e

30-109 e

30-110 e

30-111 e

30-112 e

30-113 e

30-114 e

30-115 e

30-116 e

30-117 e

30-118 e

30-119 e

30-120 e

30-121 e

30-122 e

30-123 e

30-124 e

30-125 e

30-126 e

30-127 e

30-128 e

30-129 e

30-130 e

30-131 e

30-132 e

30-133 e

30-134 e

30-135 e

30-136 e

30-137 e

30-138 e

Mark Page Rev

Find manuals at https://best-manuals.com

FOREWORD

PC200/220LL-8 00-2-5 f

30-139 e

30-140 e

30-141 e

30-142 e

30-143 e

30-144 e

30-145 e

30-146 e

30-147 e

30-148 e

30-149 e

30-150 e

30-151 e

30-152 e

30-153 e

30-154 e

30-155 e

30-156 e

30-157 e

30-158 e

30-159 e

30-160 e

30-161 e

30-162 e

30-163 e

30-164 e

40-1 e

40-2 e

40-3 e

40-4 e

40-5 e

40-6 e

Mark Page Rev

40-7 e

40-8 e

40-9 e

40-10 e

40-11 e

40-12 e

40-13 e

40-14 e

40-15 e

40-16 e

40-17 e

40-18 e

40-19 e

40-20 e

40-21 e

40-22 e

40-23 e

40-24 e

40-25 e

40-26 e

40-27 e

40-28 e

40-29 e

40-30 e

40-31 e

40-32 e

40-33 e

40-34 e

40-35 e

40-36 e

40-37 e

40-38 e

40-39 e

Mark Page Rev

40-40 e

40-41 e

40-42 e

40-43 e

40-44 e

40-45 e

40-46 e

40-47 e

40-48 e

40-49 e

40-50 e

40-51 e

40-52 e

40-53 e

40-54 e

40-55 e

40-56 e

40-57 e

40-58 e

40-59 e

40-60 e

40-61 e

40-62 e

40-63 e

40-64 e

40-65 e

40-66 e

40-67 e

40-68 e

40-69 e

40-70 e

40-71 e

40-72 e

Mark Page Rev

40-73 e

40-74 e

40-75 e

40-76 e

40-77 e

40-78 e

40-79 e

40-80 e

40-81 e

40-82 e

40-83 e

40-84 e

40-85 e

40-86 e

40-87 e

40-88 e

40-89 e

40-90 e

40-91 e

40-92 e

40-93 e

40-94 e

40-95 e

40-96 e

40-97 e

40-98 e

40-99 e

40-100 e

40-101 e

40-102 e

40-103 e

40-104 e

40-105 e

Mark Page Rev

Find manuals at https://best-manuals.com

FOREWORD

00-2-6 fPC200/220LL-8

40-106 e

40-107 e

40-108 d

40-109 d

40-110 d

40-111 d

40-112 d

40-113 d

40-114 d

40-115 d

40-116 d

40-117 d

40-118 d

40-119 d

40-120 d

40-121 d

40-122 d

40-123 d

40-124 d

40-125 d

40-126 d

40-127 d

40-128 d

40-129 d

40-130 d

40-131 d

40-132 d

40-133 d

40-134 d

40-135 d

40-136 d

40-137 d

40-138 d

Mark Page Rev

40-139 d

40-140 d

40-141 d

40-142 d

40-143 d

40-144 d

40-145 d

40-146 d

40-147 d

40-148 d

40-149 d

40-150 d

40-151 d

40-152 d

40-153 d

40-154 d

40-155 d

40-156 d

40-157 d

40-158 d

40-159 d

40-160 d

40-161 d

40-162 d

40-163 d

40-164 d

40-165 d

40-166 d

40-167 d

40-168 d

40-169 d

40-170 d

40-171 d

Mark Page Rev

40-172 d

40-173 d

40-174 d

40-175 d

40-176 d

40-177 d

40-178 d

40-179 d

40-180 d

40-181 d

40-182 d

40-183 d

40-184 d

40-185 d

40-186 d

40-187 d

40-188 d

40-189 d

40-190 d

40-191 d

40-192 d

40-193 d

40-194 d

40-195 d

40-196 d

40-197 d

40-198 d

40-199 d

40-200 d

40-201 d

40-202 d

40-203 d

40-204 d

Mark Page Rev

40-205 d

40-206 d

40-207 d

40-208 d

40-209 d

40-210 d

40-211 d

40-212 d

40-213 d

40-214 d

40-215 d

40-216 d

40-217 d

40-218 d

40-219 d

40-220 d

40-221 d

40-222 d

40-223 d

40-224 d

40-225 d

40-226 d

40-227 d

40-228 d

40-229 d

40-230 d

40-231 d

40-232 d

40-233 d

40-234 d

40-235 d

40-236 d

40-237 d

Mark Page Rev

Find manuals at https://best-manuals.com

FOREWORD

PC200/220LL-8 00-2-7 f

40-238 d

40-239 d

40-240 e

40-241 e

40-242 e

40-243 e

40-244 e

40-245 e

40-246 e

40-247 e

40-248 e

40-249 e

40-250 e

40-251 e

40-252 e

40-253 e

40-254 e

40-255 e

40-256 e

40-257 e

40-258 e

40-259 e

40-260 e

40-261 e

40-262 e

40-263 e

40-264 e

40-265 e

40-266 e

40-267 e

40-268 e

40-269 e

40-270 e

Mark Page Rev

40-271 e

40-272 e

40-273 e

40-274 e

40-275 e

40-276 e

40-277 e

40-278 e

40-279 e

40-280 e

40-281 e

40-282 e

40-283 e

40-284 e

40-285 e

40-286 e

40-287 e

40-288 e

40-289 e

40-290 e

40-291 e

40-292 e

40-293 e

40-294 e

40-295 e

40-296 e

40-297 e

40-298 e

40-299 e

40-300 e

40-301 e

40-302 e

40-303 e

Mark Page Rev

40-304 e

40-305 e

40-306 e

40-307 e

40-308 e

40-309 e

40-310 e

40-311 e

40-312 e

40-313 e

40-314 e

40-315 e

40-316 e

40-317 e

40-318 e

40-319 e

40-320 e

40-321 e

40-322 e

40-323 e

40-324 e

40-325 e

40-326 e

40-327 e

40-328 e

40-329 e

40-330 e

40-331 e

40-332 e

40-333 e

40-334 e

40-335 e

40-336 e

Mark Page Rev

40-337 e

40-338 e

40-339 e

40-340 e

40-341 e

40-342 e

40-343 e

40-344 e

40-345 e

40-346 e

40-347 e

40-348 e

40-349 e

40-350 e

40-351 e

40-352 e

40-353 e

40-354 e

40-355 e

40-356 e

40-357 e

40-358 e

40-359 e

40-360 e

40-361 e

40-362 e

40-363 e

40-364 e

40-365 e

40-366 e

40-367 e

40-368 e

40-369 e

Mark Page Rev

Find manuals at https://best-manuals.com

FOREWORD

00-2-8 fPC200/220LL-8

40-370 e

40-371 e

40-372 e

40-373 e

40-374 e

40-375 e

40-376 e

40-377 e

40-378 e

40-379 e

40-380 e

40-381 e

40-382 e

40-383 e

40-384 e

40-385 e

40-386 e

40-387 e

40-388 e

40-389 e

40-390 e

40-391 e

40-392 e

40-393 e

40-394 e

40-395 e

40-396 e

40-397 e

40-398 e

40-399 e

40-400 e

40-401 e

40-402 e

Mark Page Rev

40-403 e

40-404 e

40-405 e

40-406 e

40-407 e

40-408 e

40-409 e

40-410 e

40-411 e

40-412 e

40-413 e

40-414 e

40-415 e

40-416 e

40-417 e

40-418 e

40-419 e

40-420 e

40-421 e

40-422 e

40-423 e

40-424 e

40-425 e

40-426 e

40-427 e

40-428 e

50-1 e

50-2 e

50-3 e

50-4 e

50-5 e

50-6 e

Mark Page Rev

50-7 e

50-8 e

50-9 e

50-10 e

50-11 e

50-12 e

50-13 e

50-14 e

50-15 e

50-16 e

50-17 e

50-18 e

50-19 e

50-20 e

50-21 e

50-22 e

50-23 e

50-24 e

50-25 e

50-26 e

50-27 e

50-28 e

50-29 e

50-30 e

50-31 e

50-32 e

50-33 e

50-34 e

50-35 e

50-36 e

50-37 e

50-38 e

50-39 e

Mark Page Rev

50-40 e

50-41 e

50-42 e

50-43 e

50-44 e

50-45 e

50-46 e

50-47 e

50-48 e

50-49 e

50-50 e

50-51 e

50-52 e

50-53 e

50-54 e

50-55 e

50-56 e

50-57 e

50-58 e

50-59 e

50-60 e

50-61 e

50-62 e

50-63 e

50-64 e

50-65 e

50-66 e

50-67 e

50-68 e

50-69 e

50-70 e

50-71 e

50-72 e

Mark Page Rev

Find manuals at https://best-manuals.com

This manual suits for next models

Table of contents

Other Komatsu Excavator manuals

Popular Excavator manuals by other brands

Hyundai

Hyundai Robex 210LC-9 Service manual

Hitachi

Hitachi Zaxis 110 Zaxis 125US Workshop manual

sennebogen

sennebogen 830 E operating instructions

Topcon

Topcon X-63 Installation and Calibration Manual

Hitachi

Hitachi ZX27U-2 Operator's manual

jcb

jcb 15c-1 quick start guide

Case

Case CX290B Service manual

SUNWARD

SUNWARD SWE155F Operation & maintenance manual

CNH

CNH CX16B Service manual

Super Products

Super Products MUD DOG 700 Operator's manual

New Holland

New Holland E57C Service manual

Hyundai

Hyundai Robex 160LC-9 Operator's manual

Doosan

Doosan DX180LC Shop Manual

Hyundai

Hyundai HW65AH Service manual

mecalac

mecalac 14 MBX Handbook of Repair

CASE CONSTRUCTION

CASE CONSTRUCTION CX350C Service manual

Hyundai

Hyundai Robex 140LC-9 Service manual

Case

Case CX50B Operator's manual