Kolpin Outdoors 35-5000 Setup guide
© 2021 Kolpin Outdoors Inc. REV 00
FRONT-CONNECT PLOW
MOUNT KIT
FOR YAMAHA WOLVERINE X2 / X4
P/N 35-5000
ASSEMBLY / INSTALLATION MANUAL
Application
FRONT-CONNECT PLOW P SH FRAME NO. 35-0070
Before you begin, please read these instructions and check to be sure all parts and tools are accounted for.
The following instructions contain details required to install and service the contents of this kit.
2
© 2021 Kolpin Outdoors Inc. REV 00
INTRO
Thank you for purchasing Kolpin engineered products. With proper installation, usage, care, and maintenance, your Kolpin product will
last for years to come.
BEFORE YOU BEGIN
• Your Kolpin accessory is exclusively designed for your vehicle.
• Read and understand the entire installation manual, including all installation instructions, operating instructions, safety warnings
and guidelines before installing or operating your accessory. Failure to comply may result in damage to the product and / or
vehicle, and can lead to hazards up to and including death.
• Verify all parts and tools are accounted for. If parts are missing, do not return to the store. Call us for help,
Toll F ee 1-877-956- 5746
• Follow all steps correctly and in the sequence described.
• Keep these instructions for future reference or for informational requests.
• To facilitate installation, make sure that your vehicle is clean and free of debris.
• All directions referring to right and left are from the rider perspective when sitting on the machine.
ASSEMBLY TIME
Approximately 24 minutes
SAFETY INFORMATION
Please read and understand all Cautions, Notices, and Warnings in this manual before you begin. In order to protect you and your
ATV / TV, certain parts of the plow system and / or hardware are designed to fail when the equipment is over-stressed.
Follow these guidelines to ensu e satisfacto y ope ation:
• Read this manual and your ATV / TV operators manual before use.
• Periodically check for wear and tightness of all fasteners. Replace or re-torque fasteners as necessary.
• Before first use, set plow in the furthest right or left angled position to check for interference with the vehicle.
• Operate with extreme caution on slopes and rough terrain. Be familiar with the area before you plow.
• Be aware of immovable objects that could be hidden in the area you are plowing.
• To avoid damage when pushing snow into a pile, reverse direction before raising the plow blade.
• Do not ram the plow blade into piles of snow.
• For best results, set the suspension preload of your ATV / TV to the stiffest setting.
• To reduce steering effort and increase mobility, set the air pressure of your tires to the maximum pressure specification.
• The plow skids are adjustable. General skid setting is even with the plow wear bar bottom edge, higher settings reduce the
chance of rocks and gravel from being collected.
• To increase traction during plow operation, operators can try: Securing weight to the ATV / TV for additional tire downforce,
reducing tire air pressure, or installing tire chains.
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© 2021 Kolpin Outdoors Inc. REV 00
REQUIRED SOLD SEPARATELY
Only parts for installation of the Plow Mounting Bracket Kit are included. For complete snow plow system
installation, additional items are required such as a plow push frame, plow blade, winch, and winch
mount. See www.Kolpin.com for products to complete your plow system.
TOOLS REQUIRED
• Safety Glasses
• Socket Set, Hex Bit, Metric
• Socket Set, Metric
• Torque Wrench
• Wrench Set, Metric
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
1. DO NOT EXCEED 5 MPH (8 KMH) WITH BLADE INSTALLED
2. OPERATE WITH EXTREME CAUTION ON SLOPES, STEEP GRADES, AND ROUGH TERRAIN
3. ALLOW NO RIDERS ON BLADE OR ATV WHILE MOVING OR STATIONARY
4. KEEP BYSTANDERS AWAY FROM THE BLADE OR ATV WHILE MOVING OR STATIONARY
5. WHEN PUSHING HEAVY MATERIAL, DIRECTION CONTROL MAY BECOME DIFFICULT
6. BEFORE ADJUSTING BLADE: STOP ATV ENGINE; SET AND LOCK BRAKES; RAISE AND LOCK BLADE
7. LOWER BLADE TO DOWN POSITION WHEN BLADE AND ATV ARE NOT IN USE
8. READ BLADE INSTRUCTION SHEETS AND ATV OWNER’S MANUAL
! !
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© 2021 Kolpin Outdoors Inc. REV 00
KIT CONTENTS
Item Qty Pa t Desc iption Pa t Numbe
11Wolverine Mounting Bracket -
21Skid Plate, Painted -
32Round Spacers, Zinc Plated, M6 -
43Hex Flange Bolt, Zinc Plated, M10-1.25 x 30mm LG -
11 1Instruction Guide (not shown) -
52Hex Flange Bolt, Zinc Plated, M6-1.0 x 20mm LG -
62Hex Flange Bolt, Zinc Plated, M6-1.0 x 30mm LG -
74Lock Washer, Zinc Plated, M6 -
84Flat Washer, Zinc Plated, M6 -
93Lock Washer, Zinc Plated, M10 -
10 3Flat Washer, Zinc Plated, M10 -
1
2
3
4
5
7
6
7
8
8
9
10
5
© 2021 Kolpin Outdoors Inc. REV 00
INSTALLATION INSTRUCTIONS
VEHICLE PREPARATION
GENERAL
1. Park vehicle on a flat surface.
2. Set the parking brake.
3. Turn key to OFF position and remove key.
ACCESSORY INSTALLATION
4. Remove the front OEM skid plate from
vehicle by removing the six screws as shown.
(See illustration 1-1). Note, the plastic skid
plate and hardware will not be re-used.
Save for re-install when plow mount might
be removed during off-season.
5. Remove the front three lower bumper bolts
as shown. (See illustration 1-2). Note, the
three EM bolts will not be re-used. Save
for re-install when plow mount might be
removed during off-season.
6. Position the skid plate (item #2) under the
front gearcase, lining up the access hole with
the drain plug. Fasten the rear of the skid
plate using the two shorter M6 screws (item
#5) with two M6 lock washers (item #7) and
two M6 flat washers (item #8) as shown.
(See illustrations 1-3, 1-4 and 1-7). Note, do
not fully tighten at this time.
Ill. 1-1
Ill. 1-2
Ill. 1-3
2
Ill. 1-4
Remove six screws
Remove three
lower bolts
Front gearcase
drain plug
Skid plate four
screw locations
758
Access hole
6
© 2021 Kolpin Outdoors Inc. REV 00
ACCESSORY INSTALLATION
(continued)
7. Install the mount plate (item #1) to
the front frame, in between the front
bumper and frame using the three
M10 screws (item #4) with M10 lock
washers (item #9) with M10 flat
washers (item #10) as shown. (See
illustrations 1-5, 1-6 and 1-7). Note,
do not fully tighten at this time.
8. The skid plate (item #2) fits under the
plow mount (item #1). Fasten the
rear of the mount plate (item #1) to
vehicle using the two longer M6
screws (item #6) with two M6 lock
washers (item #7) and two M6 flat
washers (item #8). The round spacer
(item #3) fits in between skid plate
(item #2) and mount plate (item #1)
as shown. (See illustrations 1-6, 1-7
and 1-8)
9. Tighten all hardware to
specifications.
Ill. 1-5
10MM FASTENER TORQUE:
34 ft. lbs. (46 Nm)
1
Ill. 1-6
Ill. 1-7
Ill. 1-8
3
768
1
2
2
1
9410
786
6MM FASTENER TORQUE:
7 ft. lbs. (9.5 Nm)
1
786
7
© 2021 Kolpin Outdoors Inc. REV 00
Two Yea Limited Wa anty
For the period of two (2) years from the purchase date, Kolpin will replace for the original purchaser,
free of charge, any part or parts found upon examination by Kolpin to be defective in material,
workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be
borne by the purchaser. If Kolpin determines that the product must be returned to the factory for
credit, please call 1-877-956-5746 for a Return Merchandise Authorization (RMA) number and
shipping instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse,
improper maintenance, normal wear, or other causes beyond the manufacturer’s control. In order to
protect you and your ATV, certain parts of the plow system and/or hardware are designed to fail
when the equipment is over-stressed. Parts that are lost due to loosening and improper
maintenance are not covered under warranty. This warranty does not cover removal or reinstallation
labor fees of the plow system and related components.
Peripheral products such as engines, electric motors, and actuators may carry an original
manufacturer’s warranty. Most hardware is general in nature and is easily obtained locally. Be sure
to replace with minimum metric class 8.8 specification.
Kolpin Outdoo s, Inc.
Telephone: (763)-478-5800
Toll F ee: (877)-956-5746
Fax Numbe : (800)-245-7569
www.kolpin.com
WARRANTY
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