Kohler PowerWAVE 6000 User manual
TS_610_01 PowerWAVE 6000 S3 (60-120kVA) User Manual 21/10/19
TS_610_01 PowerWAVE 6000 S3 (60-120kVA) User Manual 21/10/19
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All product, product specifications and data are subject to change without notice to improve reliability, function, design or otherwise.
Kohler Uninterruptible Power Ltd has taken every precaution to produce an accurate, complete and easy to understand specification
document and will assume no responsibility nor liability for direct, indirect or accidental personal or material damage due to any
misinterpretation of, or accidental errors, in this manual.
© 2019 Kohler Uninterruptible Power Ltd
This manual may not be copied or reproduced without written permission of Kohler Uninterruptible Power Ltd
PDF ISSUE DATE REVISION SUMMARY
TS_610_01 21/10/2019 First Issue
www.kohler-ups.co.uk Kohler Uninterruptible Power Ltd web site
ukservice.ups@kohler.com Service department – booking service, fault reporting etc.
uktechnicalsupport.ups@kohler.com Technical queries
uksales.ups@kohler.com Hardware sales
ukservicesales.ups@kohler.com Extended warranty agreements etc
TS_610_01 PowerWAVE 6000 S3 (60-120kVA) User Manual 21/10/19
TS_610_01 PowerWAVE 6000 S3 (60-120kVA) User Manual 21/10/19
Warranty
The PowerWAVE 6000 S3 (60-120 kVA) UPS is supplied with a limited warranty that the UPS and its component parts are
free from defects in materials and workmanship for a period of one year from the date of original commissioning, or fifteen
months from the date of original delivery, whichever is the sooner. This warranty is the only warranty given and no other
warranty, express or implied, is provided.
This warranty is invalidated if the UPS is used without having first been commissioned by a fully trained and authorised
person. This warranty does not apply to any losses or damages caused by misuse, abuse, negligence, neglect,
unauthorised repair or modification, incorrect installation, inappropriate environment, accident, act of God or inappropriate
application.
If the UPS fails to conform to the above within the warranty period then Kohler Uninterruptible Power Ltd will, at its sole
option, repair or replace the UPS. All repaired or replaced parts will remain the property of Kohler Uninterruptible Power
Ltd.
As a general policy, Kohler Uninterruptible Power Ltd does not recommend the use of any of its products in life support
applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support
device or to significantly affect it’s safety or effectiveness. Kohler Uninterruptible Power Ltd does not recommend the use
of any of its products in direct patient care. Kohler Uninterruptible Power Ltd will not knowingly sell its products for use in
such applications unless it receives in writing assurances satisfactory to KKohler Uninterruptible Power Ltd that the risks
of injury or damage have been minimized, the customer assumes all such risks and the liability of Kohler Uninterruptible
Power Ltd is adequately protected under the circumstances
Extended Warranty
The Standard Warranty may be enhanced by protecting the UPS with an Extended Warranty Agreement (maintenance
contract). An Extended Warranty Agreement enhances the standard warranty by providing:
• Regular preventative maintenance inspections
• Guaranteed speed of response to operational problems
• 24 hour telephone support
• Fully comprehensive (excluding batteries) cover
Contact the Service Support Hotline on 0800 731 3269 (24Hr.) for further details
Additional Service/Maintenance Support
In addition to providing support for the PowerWAVE 6000 S3 (60-120 kVA), Kohler Uninterruptible Power Ltd can provide
maintenance and support of a wide range of different UPS products.
If you are interested in obtaining an extended warranty for your PowerWAVE 6000 S3 (60-120 kVA), or require service/
maintenance support for any other UPS you may have, please contact Kohler Uninterruptible Power Ltd at the following
address:
CAUTION: The UPS system may contain batteries which must be re-charged for a minimum of 24 hours every
six months to prevent deep-discharging. Batteries that have been, for whatever reason, deeply-discharged are
not covered by the warranty.
Kohler Uninterruptible Power Ltd.
Woodgate
Bartley Wood Business Park
Hook
Hampshire
United Kingdom
RG27 9XA
Tel: +44 (0)1256 386701
0800 731 3269 (24Hr.)
Email: ukservicesales.ups@kohler.com
TS_610_01 PowerWAVE 6000 S3 (60-120kVA) User Manual 21/10/19
TS_610_01 PowerWAVE 6000 S3 (60-120kVA) User Manual 21/10/19 I
Table of contents
Safety 1
1.1 Description of symbols used in this manual 1
1.2 User precautions 1
1.3 Declaration of Safety conformity and CE marking 2
General Description 3
2.1 Introduction 3
2.1.1 Reliability and quality standards 3
2.1.2 Key features 3
2.2 PowerWAVE 6000 S3 (60-120 kVA) model range 4
2.3 UPS module functional description 5
2.3.1 UPS module block diagram 5
2.3.2 UPS Module operating modes 7
2.3.3 System operating modes 9
2.4 Multi-module parallel UPS system 9
2.4.1 Parallel system concept 9
2.4.2 Parallel UPS system operation 10
2.4.3 Common battery 11
2.5 PowerWAVE 6000 S3 (60-120 kVA) User Controls 11
2.5.1 Power isolators 11
2.5.2 UPS Control panel 12
2.6 LCD Control Panel 12
2.6.1 Module mimic LED indicators 12
2.6.2 Operator buttons 13
2.6.3 Power Management Display (PMD) 14
2.7 UPS Communication interface 16
Installation Planning 17
3.1 Introduction 17
3.2 Environmental and mechanical planning 17
3.2.1 Environmental considerations 17
3.2.2 Installation clearances 18
3.3 Electrical and cabling planning 20
3.3.1 General requirements 20
3.3.2 Cable and fuse sizing 20
3.3.3 Power cabling in a parallel system 23
3.3.4 External maintenance bypass switch 24
Installation Procedure 25
4.1 Introduction 25
4.2 Taking receipt of the UPS 25
4.2.1 Reporting transportation damage 25
4.2.2 Local transportation 26
4.2.3 Storage 26
II TS_610_01 PowerWAVE 6000 S3 (60-120kVA) User Manual 21/10/19
4.3 Unpacking 26
4.4 UPS Cabling procedure 29
4.4.1 Power cable terminations 29
4.4.2 Safety notes 30
4.4.3 Connecting the UPS Input mains cables 31
4.4.4 Connecting the UPS output cables 31
4.4.5 Connecting the battery 32
4.5 Remote monitoring and control facilities 32
4.5.1 Module communications interface 32
Operating Instructions 34
5.1 Introduction 34
5.1.1 Operating procedure summary 34
5.1.2 General warnings 35
5.2 How to start the UPS system from a fully powered-down condition 35
5.3 How to start the UPS system from the maintenance bypass 37
5.4 How to transfer the load to the maintenance bypass 38
5.5 How to shut down the complete UPS system 40
5.6 Operating in ECO (‘on bypass’) mode 40
5.6.1 How to Turn ON the UPS system and operate in ‘on bypass’ (ECO) mode 40
5.6.2 How to Turn OFF the UPS system when operating in ‘on bypass’ (ECO) mode 40
5.6.3 How to transfer between ECO (‘on bypass’) and ‘on inverter’ mode 40
5.7 Individual module stop/start procedure (redundant parallel system) 41
Maintenance 43
6.1 Introduction 43
6.2 User responsibilities 43
6.3 Battery testing 43
Troubleshooting 44
7.1 Alarms 44
7.2 LCD Control panel 44
7.3 Troubleshooting table 45
7.4 Contacting service 45
Options 46
8.1 Introduction 46
8.2 Customer control inputs (X1) 47
8.2.1 Remote shutdown 47
8.2.2 Generator ON facilities 48
8.3 Customer outputs (+USB) 48
8.4 Serial RS232 Computer interface – USB & JD1 (Smart Port) 49
8.5 RS485 Interface for multidrop 49
8.6 SNMP Card slots 50
8.7 UPS Monitoring and automated control software 50
8.7.1 The importance of UPS management 50
Specification 51
9.1 GENERAL SPECIFICATIONS 51
TS_610_01 PowerWAVE 6000 S3 (60-120kVA) User Manual 21/10/19 1
1Safety
1.1 Description of symbols used in this manual
1.2 User precautions
WARNING: The warning symbol is used where there is danger of an electrical shock, equipment damage or
personal injury.
CAUTION: The caution symbol is used to highlight important information concerning the correct operation of
the system and the avoidance of possible equipment malfunction or damage.
WARNING: Keep this manual with the UPS for future reference.
WARNING: The UPS and peripheral equipment must be installed by a qualified engineer trained by Kohler
Uninterruptible Power Ltd.
WARNING: Do not attempt to install this UPS system until you have read and understood ALL the safety
instructions and hazard warnings contained in Chapter 3 "Installation Planning" and Chapter 4 "Installation
Procedure" of this manual.
WARNING: High leakage current!
Ensure that the UPS has been correctly earthed before you connect the mains power cables!
WARNING: Do not apply electrical power (AC or DC) to the UPS before it has been commissioned by a fully
trained engineer authorised by Kohler Uninterruptible Power Ltd.
WARNING: All servicing must be performed by a Kohler Uninterruptible Power Ltd approved engineer.
Do not attempt to service the UPS yourself. You run risk of exposure to dangerous voltages if you open or
remove the UPS covers!
WARNING: Kohler Uninterruptible Power Ltd will assume no responsibility or liability for accidents or injuries
due to incorrect operation or manipulation of the UPS or peripheral equipment.
CAUTION: The PowerWAVE 6000 S3 (60-120 kVA) is a Class A UPS product (according to EN 62040-3). In a
domestic environment the UPS may cause radio interference. In such an environment the user may be
required to undertake additional measures.
1: Safety
2TS_610_01 PowerWAVE 6000 S3 (60-120kVA) User Manual 21/10/19
1.3 Declaration of Safety conformity and CE marking
The PowerWAVE 6000 S3 (60-120 kVA) UPS system is designed and manufactured in accordance with Quality
Management Systems standard EN ISO 9001. The CE marking indicates conformity to the EEC Directive by the
application of the following standards in accordance with the specifications of the harmonized standards:
• 2006/95/EC Low voltage directive
• 2004/108/EC Electromagnetic Compatibility directive (EMC)
Standards as reference:
• EN-IEC 62040-1
Uninterruptible power supply (UPS). Part 1-1: General and safety requirements for UPS's used in accessible areas
by end users.
• EN-IEC 60950-1
IT equipment. Safety. Part 1: General requirements
• EN-IEC 62040-2
Uninterruptible power supply (UPS). Part 2: EMC requirements
• EN-IEC 62040-3
Uninterruptible power systems (UPS). Part 3: Performance and test requirements
• 2011/65/EU
Restriction of the use of certain hazardous substances (RoHS) DIRECTIVE
The supplier's responsibility is excluded if the customer modifies, or intervenes with, this product in any way.
Product Standards Standards
Safety EC/EN 62040-1 EC/EN 60950-1
Electromagnetic Compatibility (EMC) IEC/EN 62040-2 (C1)
Emission cat. C3
Immunity cat. C3
IEC/EN 61000-4-2
IEC/EN 61000-4-3
IEC/EN 61000-4-4
IEC/EN 61000-4-5
IEC/EN 61000-4-6
IEC/EN 61000-4-8
IEC/EN 61000-2-2
RoHS EN50581:2012 EN50581:2012
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