Kohler K-99023T User manual

-1-

This instruction contains important information

concerning the installation of integrated acrylic bath

and integrated massage bath. (Integrated massage

bath refers to massage bath and BBM with airjets.)

For the installation of other bath, please ignore

these instructions concerning massage bath.

Please read these instructions carefully to

familiarize yourself with the required tools, materials,

and installation sequences. Follow the sections that

pertain to your particular installation. This will help

you avoid costly mistakes. In addition to proper

installation, read all operating and safety instructions.

All information is based on the latest product

information available at the time of publication.

Kohler China Ltd. reserves the right to make

changes in product characteristics, packaging, or

availability at any time without notice.

These instructions contain important care, cleaning,

and warranty information-

Please provide adequate available space for the

bath unit in accordance with rough-in. Arrange the

location of drain in advance.

All installations must comply with council and local

authority by-laws. It is the responsibility of the installer

to ensure that the waste is made watertight by means

of silicone sealant or caulking compound.

Bath drain supplies and electric wiring should be

arranged preliminarily according to the selected bath.

please leave these

instructions for the consumer.

IMPORTANT:

NOTE: Bath can be installed after the wall is completed.

(

)

BEFORE YOU BEGIN

INTEGRATED ARCYLIC BATH

INSTALLATION INSTRUCTIONS

, 2012

368 201419

A. Summary Of Key Requirements

Observe all local plumbing codes.

Install the unit to a level subfloor.

B. Product Inspection

Uncrate and inspect bath for damage. Leave all

materials in carton during construction to prevent

damage.

Damage occurred during transit shall not be

covered by warranty.

NOTE:

PRODUCT REQUIREMENTS

1206725-T01-A

PRODUCT NOTICES

(GFCI)

(ELCB)

A. Installation Hazard Notification

DANGER: Risk of fire, electric shock, or injury to

persons.

WARNING: Risk of electrical shock.

WARNING: Risk of injury or property damage.

CAUTION: Risk of product damage.

NOTICE:

Read important safety instructions on inside

front cover of these instructions.

A licensed

electrician should make all electrical connections.

Connect only to

a circuit protected by a Ground-Fault Circuit-Interrupter

(GFCI) or Earth-Leakage Circuit-Breaker (ELCB).

Disconnect

power before servicing.

Please read all instructions thoroughly before beginning

installation, including the following Product

Requirements.

Do not lift the

bath with airjets by the air channels or blower

motor, or use the air channels or blower motor for

structural support of the bath.

Follow all local plumbing and electrical codes.

B. Factory-Assembled Features

Factory installed components include water pump, air

pump and control box and so on. No installation is

needed.

Do not relocate the whirlpool pump and air

pump, or make other modifications to the whirlpool

system, as this could adversely affect the performance

and safe operation of the whirlpool. Kohler . shall not

be liable under its warranty or otherwise for personal

injury or damage caused by any such unauthorized

modification.

WARNING: Unauthorized modification may cause

unsafe operation and poor performance of the

whirlpool.

-2-

C. Electrical Connection

The installation must have a 30mA Earth Leakage

Circuit Breaker. The GFCI protects against Line-to-

Ground shock hazard. Use a 220-240V, 10A

(minimum), 50Hz dedicated service for the whirlpool.

30mA GFCI

220-240 /50

1206725-T01-A

SITE REQUIREMENTS

A. Preparation

Check the flooring under the bath, and make repairs as

needed. Make sure the is level.

Subfloor

subfloor

C. Clearance Requirements

Check the rough-in and room dimensions to provide

adequate available space for the bath unit.

Adjustable pipe

wrench

Rule

Level

Safety shoes

Safety glasses

Square

Screwdriver

Pliers

Utility knife

Adjustable wrench

Plumbers putty

Wall coverings(as necessary)

Silicone sealant

Gypsum cement(optional)

Construction adhesive

(optional)

Protective covering for

bathtub

Nails

B. Materials RequiredA. Tools Required

()

INSTALLATION REQUIREMENTS

-3-

B.Prepare the Site

Make sure the flooring offers adequate support for your

bath, and verify that the subfloor is flat and level.

BEFORE INSTALLING UNIT

Protect the Bath Unit

Position a protective covering or similar material in the

bottom of the unit. Be careful not to scratch the bath

surface.

NOTES:

1. Flush the water supply pipes thoroughly to remove

debris.

2. Inspect the supply tubing for damage. Replace as

necessary.

3. Observe local plumbing codes.

4. The minimum inlet water pressure for the faucet

diverter is 0.05Mpa(0.5bar).

4. :0.05Mpa

(0.5bar)

1206725-T01-A

INSTALL THE BATH

A. Locate the bath in the proposed position

Adjust the feet under the bath to make it level. Tighten

the nut to fix the height of the bath.

The bath must be installed level on all top edges.

Floor should be flat, level and free of any bumps or

protrusions.

Keep the clearance of minimum 15mm from floor to

the apron for removing the apron. Be careful with

the drain hose to prevent it to be squeezed.

IMPORTANT:

Minimum 15mm Gap

Adjustable Feet

B. Plumbing Installation and Electric

Wiring

CAUTION: Risk of damage to bath bottom and

subfloor.

1 . When the bath is securely positioned, connect the

drain to the trap and apply silicone sealant.

2). Connect drain with drainage pipe and check all

connections for leak.

)

CAUTION: Risk of property damage. Ensure a

watertight seal on the bath drain.

3). Ensure a seal on the bath drain and the floor drain.

4). The installation of the faucet and drain has been

completed before the bath leaves factory. Connect

cold and hot water supplies.

5). Connect power supply (220V/50Hz, 10A) to bath.

This should be a separato line, direct from the

switchboard.

The electrical connections must comply with

local authority regulations and must be done by an

authorized electriclan.

Open the hot and cold

water valves, and check the supply connections for

leaks.

Note:

-4-

Drain

Drain Pipe

Seal on the bath

Floor

1).

2).

3).

4).

5). 220V/50Hz

10A

1206725-T01-A

-5-

Check Connections for Leakage

6).

10-15

7).

C. Install and Remove the Apron

If the apron needs removing, please follow the steps

below:

1) Remove the screw cap and loosen the screw.

2) Push the upper part of the apron inwards, pull down

the apron and it can be removed easily.

3) When installing the apron, insert the top of the apron

into the enclosement, then fix and cap the screws.

IMPORTANT: Your spa has been factory tested and

approved. It is the responsability of the installer to test

run the spa check all the fittings for leaks and test the

control functions.

NON OBSERVANCE WILL INVALIDATE FACTORY

WARRANTY.

1).

2).

3).

D. Apply Sealant

1. After the bath is fixed, apply sealant around the bath.

1. Apply Silicone

Sealant

Apply Silicone Sealant

6). Fill bathtub with water to the height of the

overflow and trial run the massage function for

10-15 minutes. Check all the fittings for leaks

and test the control functions. Check the pump

and pipes union connections for leaks. Hand

tighten union connections if required. Check

bath drains and overflow for leaks.

7). After installation, please trial run the massage bath

according to user's manual.

1206725-T01-A

-6-

Bath:

Pillow:

Faucet:

Your new vinyl pillow can be routinely cleaned

with mild soap and water. Remove stubborn stains with

cleaning products recommended for vinyl.

Periodically use a vinyl treatment product to

rejuvenate the appearance of the vinyl skin.

All Finishes: Clean the finish with a mild soap

and warm water. Wipe entire surface completely dry

with a clean soft cloth. Many cleaners may contain

chemicals, such as ammonia or chlorine, which could

adversely affect the finish and are not recommended

for cleaning.

Do not use abrasive cleaners or solvents on Kohler

faucets and fittings.

CARE AND CLEANING OF YOUR PILLOW

CLEAN-UP AFTER INSTALLATION

When cleaning up after installation, do not use abrasive

cleansers as they may scratch and dull the surface.

Use warm water and liquid, non-abrasive detergent to

clean the surface.

Stubborn stains, paint, or tar can be removed with

mineral spirits. Do not use cleaners containing solvent.

Plaster can be removed by scraping with wood edge.

Do not use metal scrapers, wire brushes, or other metal

tools. One of the powder type detergents may be used

on a damp cloth to provide mild abrasive action to the

residual plaster.

DIRLLING AND CUTTING ACRYLIC

DRILLING:

NOTE:

CUTTING:

Small holes can be drilled with a twist drill,

but the cutting edge MUST be backed off with an oil

stone (the sharp edge dulled). Large holes must be

drilled with a hole saw. Maximum drill size-12mm. Drill

speeds-6mm x 1800 RPM-12 mm x 900 RPM.

Always drill from acrylic surface.

If for any reason the acrylic requires cutting,

use a fine tooth hacksaw and proceed with caution.

Edges can be smoothed with a second-cut file and

medium-fine sandpaper. If the surface of the acrylic

should happen to be damaged, it can be restored by

polishing with an abrasive cleaner . Deep scratches

can be removed by rubbing with 600 grade wet & dry

sandpaper then polishing.

12mm 6mmx / 12mmx900

600

1800 /

Both handles open with turning counter-clockwise and

close with turning clockwise. Turn on the faucet, water

flows from the bath spout. Pull diverter, water flows

form the handspray. When turn off the faucet, the

diverter returns to the bath postion.

OWNER ' INSTRUCTIONS: FAUCET SECTION

1206725-T01-A

SERVICE

A. B.

C. D.

The installer can check the "trouble shooting guide"

before a service agent needs to be called. If the unit is

still not operating properly advise your local

merchant/distributor from whom you purchased your

spa bath. It is important to give the following

information:

A. Warranty Number B. Bath type

C. Date of purchase D. Details of complaint

-7-

Mequiars 28 ( )

()

Consumer Responsibilities

Cleaning Acrylic Surfaces: Do not use abrasive

cleansers on any acrylic surfaces, as they will scratch

and dull the surface. Wipe out the bath after each use

to prevent a build-up of soap and scum.

If the acrylic surface becomes dull, an automotive type

rubbing compound may be used on the unit, followed

by an application of paste wax.

We recommend:

Rubbing compound mequiars mirror glaze 28 metal

polish (import product) or "green oil".

IMPORTANT CONSUMER INFORMATION

1206725-T01-A

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