Kohlangaz Delamere Plus Mounting instructions

Delamere

Plus

INSET LIVE FUEL-EFFECT GAS FIRES

Installation, aintenance & User Instructions.

Hand these instructions to the owner following installation, they

must be retained for future reference.

odel No’s HKPC** N2 & HKPC**SN2 are for use on Natural Gas

(G20) at a supply pressure of 20 mbar in G.B. / I.E.

** denotes variant of trim / fascia where applicable

CONTENTS PAGE

Section 1 Information and Requirements PAGE

1.0 Appliance Information 3-4

1.1 Conditions of Installation 5

1.2 Flue and chimney suitability 5

1.3 Fireplace / surround suitability 6

1.4 Shelf position 6

1.5 Chimney inspection 6-7

1.6 Fire place opening / catchment space 7-8

1.7 Fitting to metal flue boxes 8

1.8 Hearths 9

1.9 Pre-cast flue installations 9

1.10 Spillage monitoring system 9

Section 2 Installation of Fire

2.1 Unpacking the fire 10

2.2 Installing the fire box 10-16

2.3 Gas tightness and inlet pressure (manual control models) 17

2.4 Gas tightness and inlet pressure (slide control models) 17

Section 3 Assembling Fuel Bed and Commissioning

3.1 Assembling the ceramics and fuel bed (coal variants) 18-21

3.2 Assembling the ceramics and fuel bed (pebble variants) 21-24

3.3 Fitting the trim or contemporary fascia 24

3.4 Fitting the fender 24

3.5 Lighting the appliance (manual control models) 25

3.6 Lighting the appliance (slide control models) 26

3.8 Checking for clearance of combustion products 27-28

Section 4 aintenance

4.1 Removal of the burner assembly (manual control models) 29

4.2 Removal of the piezo igniter (manual control models) 29

4.3 Removal of the control tap (manual control models) 30

4.4 Removal of the pilot assembly (manual control models) 30

4.5 Removal of the burner assembly (slide control models) 30-31

4.6 Removal of the battery igniter (slide control models) 31

4.7 Replacing the battery (slide control models) 31

4.8 Removing the oxy-pilot assembly (slide control models) 31

4.9 Replacing the control cable (slide control models) 32-33

Part Shortlist / Fret Information 34

Section 5 User Instruction Section

5.1 Conditions of Installation & about your new fire 35-36

5.2 Operating the fire (manual control models) 37

5.3 Operating the fire (slide control models) 38

5.4 Replacing the batteries in slide control models 39

5.5 Spillage monitoring system 39

5.6 Cleaning instructions 39

5.7 Re-assembling the ceramics and fuel bed (coal models) 40-43

5.8 Re-assembling the ceramics and fuel bed (pebble models) 44-46

SECTION 1

INFOR ATION AND REQUIRE ENTS

1.0 APPLIANCE INFOR ATION

Model H PC**MN (MC)

H PC**SN (SC)

Gas Type G20

Main injector (1 off) Cat 960, size 2.0mm

Pilot Type Copreci

21100 / 141 (MC)

21100 / 162 (SC)

Max. Gross Heat Input : 6.9 kW

Min. Gross Heat Input : 4.2 kW

Cold Pressure : 20.0 mbar +/- 1.0mbar

Ignition : Push Button Piezo (MC models)

1.5V Battery Generator (SC models)

Electrode Spark Gap 4.5mm Nominal

Weight 18kg

This appliance is manufactured by:-

BFM Europe Ltd,

Trentham Lakes,

Stoke-on-Trent,

ST4 4TJ.

Fire box dimensions (with standard trim fitted)

Width : (with standard trim) 498mm

Height : (with standard trim) 600mm

Depth : (overall-without fender) 170mm

Gas Connection 8mm Compression (Supplied with fire)

Efficiency Declaration

The efficiency of this appliance has been measured as specified in

BS 7977-1 : 2009 and the result is 63%. The gross calorific value of the fuel has

been used for this efficiency calculation. The test data from which it has been

calculated has been certified by BSI. The efficiency value may be used in the U

Governments Standard Assessment Procedure (SAP) for energy rating of

dwellings.

INSTALLATION REQUIRE ENTS

1.1 CONDITIONS OF INSTALLATION

It is the law that all gas appliances are installed only by a GAS SAFE Registered

Installer, in accordance with these installation instructions and the Gas Safety

(Installation and Use) Regulations 1998 as amended. Failure to install appliances

correctly could lead to prosecution. It is in your own interest and that of safety to

comply with the law.

The installation must also be in accordance with all relevant parts of the Local and

National Building Regulations where appropriate, the Building Regulations

(Scotland Consolidation) issued by the Scottish Development Department, and all

applicable requirements of the following codes of practice :-

1. BS 5871 Part 2 Installation of Inset Live Fuel Effect Gas Fires

2. BS 6891 Installation of Gas Pipework

3. BS 5440 Parts 1 & 2 Installation of Flues and Ventilation

4. BS 1251 Open fire place components

5. BS 715 / BS EN 1856-2 Metal flue pipes for gas appliances

6. BS 6461 Part 1 Installation of Chimneys and flues

7. IS 813 : 1996 Domestic Gas Installation (Republic of Ireland)

No purpose made additional ventilation is normally required for this

appliance, when installed in G.B. When Installing in I.E. please consult

document I.S. 813 : 1996 Domestic Gas Installation, which is issued by the

National Standards Authority of Ireland. If installing in Northern Ireland,

please consult local building regulations. Any purpose made ventilation

must be checked periodically to ensure that it is free from obstruction.

1.2 FLUE AND CHI NEY SUITABILITY

This appliance is designed for use with conventional brick built or lined chimneys

and fabricated flues and metal flue boxes conforming to BS 715 / BS EN 1856-2.

All flues must conform to the following minimum dimensions.

inimum diameter of circular flues 125 mm (without flue

restrictor fitted)

inimum effective height of all flue types 3 metres

When fitting to conventional chimneys or 175mm flues it may be desirable to

fit the flue restrictor baffle (supplied) to reduce the flue flow and increase the

efficiency of the fire. Safe clearance of products must always be checked by

carrying out a smoke match test as described.

1.3 FIREPLACE / SURROUND SUITABILITY

The fire must only be installed on a hearth it must not be installed directly onto

carpet or other combustible floor materials.

The fire is suitable for fitting to non-combustible fire place surrounds and

proprietary fire place surrounds with a temperature rating of at least 150oc.

If a heating appliance is fitted directly against a wall without the use of a fire

surround or fire place all combustible material must be removed from behind

the trim. Soft wall coverings such as blown vinyl, wall paper etc. could be

affected by the rising hot air and scorching and/or discoloration may result.

Due consideration should be made to this when installing or decorating.

1.4 SHELF POSITION

The fire may be fitted below a combustible shelf providing there is a minimum

distance of 200mm above the top of the fire and the shelf does not project more

than 150mm. If the shelf overhangs more than 150mm the distance between the

fire and the shelf must be increased by 15mm for every 25mm of additional

overhang over 150mm.

1.5 FLUE / CHI NEY INSPECTION

Before commencing installation, a flue or chimney should be inspected to ensure

that all the following conditions are satisfied.

1. Check that the chimney / flue only serves one fire place and is clear of any

obstruction. Any dampers or register plates must be removed or locked in

the open position.

2. Brick/stone built chimneys or any chimney or flue which has been used for

an appliance burning fuel other than gas must be thoroughly swept. The

base of the chimney / flue must also be thoroughly cleared of debris etc.

3. Any under-floor air supply to the fire place must be completely sealed off.

4. Ensure that the inside of the chimney / flue is in good condition along it’s

length and check that there is no leakage of smoke through the structure

of the chimney during and after the smoke pellet test.

5. Using a smoke pellet, check that there is an up-draught in the

chimney / flue and that the smoke can be seen issuing from the

terminal / chimney pot outside.

There must be no leakage of smoke through the structure of

the chimney during or after the smoke pellet test and it is

important to check inside upstairs rooms adjacent to the chimney /

flue.

Check the chimney pot / terminal and general condition of the

brickwork or masonry. If the chimney or flue is in poor condition or if

there is no up-draught do not proceed with the installation. If there is a

history of down-draught conditions with the chimney / flue, a tested and

certificated flue terminal or cowl suitable for the relevant flue type should

be considered.

6. A spillage test must always be carried out during commissioning of

the appliance.

1.6 FIRE PLACE OPENING AND CHI NEY CATCH ENT SPACE

The front opening of the fire place must be between 370 and 440mm wide, and

between 550 and 570mm high. If the opening exceeds these dimensions then a

surround must be constructed from suitable non-combustible material to produce a

correct size opening. Any surround must be suitably sealed to the fire place to

prevent leakage. See below in figure 1.

When installing into a brick built chimney, you must ensure that there is sufficient

depth to accomodate any debris which may fall from the chimney. This depth

must be sufficient to accomodate 12 litres of volumetric space.

Fire Opening

370mm Minimum

440mm Maximum

580mm

Minimum

460mm Minimum

Fig. 1

550mm Minimum

570mm Maximum

Minimum Flat

Sealing Area

Table A - Installation Depth Requi ements fo a Kohlangaz Delame e Plus

being installed into a b ick built chimney, equi ing 12.0 lit es of deb is

collection volume (figu e 2)

When installing this product into a builders opening / brick-built chimney, the depth

required is a minimum of 170mm. The 12.0 litres of debris collection volume is

achieved by the space available taper down the sides of the firebox. This depth

can be reduced to 120mm if the black 50mm spacer frame is used. This spacer

frame can be purchased from BFM Europe as an optional extra.

This appliance is suitable for use in fireplaces fitted with an existing chairbrick

without the need for removal of the chairbrick, providing the minimum depth of the

fireplace exceeds 260mm. If the depth is less than 260mm then the spacer

(optional) must be used to give a minimum clearance from the rear of the fire to

the rear of the chairbrick of at least 90mm to allow sufficient space for the

collection of debris which may fall down the chimney. The fireplace must be

checked to ensure that no part of the chairbrick is within 50mm of the flue outlet of

the fire when installed.

For example, if the appliance was to be fitted into a 370mm wide opening (without

a chairbrick), the depth required would be 170mm. See fig. 2 below for

explanatory diagram.

Fig. 2

1.7 FITTING TO PRE-FABRICATED TWIN WALL ETAL FLUE BOXES

The appliance may be fitted to twin wall metal flue boxes conforming to the

constructional requirements of BS 715 / BS EN 1856-2, (for example the Selkirk

LFE 175 box). The box must have a minimum flue diameter of 125mm internal

and minimum internal dimensions of 300mm deep by 580mm high by 400mm

wide. There are no maximum dimensional requirements for the box. The top face

of the box must be insulated with a minimum thickness of 50mm of

non-combustible mineral wool insulation or similar material. The flue box must

stand on a non-combustible base of minimum thickness 12mm.

Opening Width ( e.g. 370mm)

Depth equired

(e.g. 170mm

minimum)

1.8 HEARTHS

This appliance must only be installed on to a concrete or non-combustible hearth.

The hearth material must be a minimum thickness of 13mm with the top surface at

least 50mm above the floor. The hearth must be fitted symmetrically about the fire

opening and have a minimum width of 760mm and a minimum projection of

300mm forwards from the fire opening.

1.9 FITTING TO PRE-CAST FLUE INSTALLATIONS

When installing this appliance into pre-cast flues, always ensure that the

spigot restrictor baffle has been removed. To install the fire box in to pre-

cast flue starter blocks, there must be at least 170mm from the mounting

face of the fire to the rear of the pre-cast flue starter block to allow sufficient

space for debris collection. It is important to consider this depth when choosing a

fire surround as the thickness of the fire surround must be sufficient to give a total

depth of at least 170 mm to the rear of the starter block, otherwise there will be

insufficient depth. To increase this depth the optional black 50mm spacer frame

may be purchased, this will reduce the depth required to 120mm or the fire

surround may be packed away from the wall using suitable non-combustible

board, providing the installation is correctly sealed. If in doubt about the suitability

of the fire contact BFM Europe for advice before proceeding. This fire has been

designed to fit standard 100mm pre-cast starter blocks with 3 inch rebated

surrounds. It is important to ensure that the pre-cast flue is in good condition and

is free from extruded mortar or sealant from between the flue blocks.

This appliance has been tested for use in a pre-cast flue block complying with BS EN

1858. In accordance with BS EN 1858, pre-cast flues built with directly plastered faces

(front or rear) are not correctly installed as to ensure proper operation with any type of

gas fire. In some instances of this flue construction, temperature cracking of surface

plaster may occur through no fault of the appliance. An air gap or some form of

insulation material should be installed to prevent normal flue temperatures from

damaging wall surfaces.

1.10 SPILLAGE ONITORING SYSTE

This appliance is fitted with an atmosphere sensing spillage monitoring system in

the form of an oxygen sensing pilot. This is designed to shut the fire off in the

event of a partial or complete blockage of the flue causing a build up of

combustion products in the room in which the fire is operated. The following are

important warnings relating to this spillage monitoring system :-

1) The spillage monitoring system must not be adjusted by the installer.

2) The spillage monitoring system must not be put out of operation.

3) When the spillage monitoring system is exchanged only a complete

original manufacturers part may be fitted. It is not possible to replace

individual parts on the pilot system on this appliance, only a complete

pilot assembly (including the thermocouple) may be fitted.

SECTION 2

INSTALLATION OF FIRE

2.1 UNPACKING THE FIRE

Carefully lift the fire out of the carton. Remove the loose item packaging carefully

from the front of the appliance. Check the contents as listed :-

Packing Check List

1 off Fire box / burner assembly

1 off Boxed ceramic base, front ceramic rail and 18 coals (16 large, 2 small)

1 off Loose items bag, which includes (where applicable) :-

1 off Restrictor baffle (all models)

1 off Cable fixing kit (all models)

1 off 45mm grommet (all models)

1 off Installation & user instruction book (all models)

1 off 1.5V battery (SC models only)

1 off Guarantee card (all models)

1 off Pebble set (if ordered as an optional extra) pack 2 of 2

2.2 INSTALLING THE FIRE BOX

Establish which type of flue you are intending to install the fire in to :-

225 x 225mm (9 inch x 9 inch) brick built chimneys

175mm (7 inch) diameter lined brick or stone flue, insulated pre-fabricated

metal flue box to BS 715 / BS EN 1856-2 or Pre-Cast Flue to BS EN 1858

When installing into 125mm (5 inch) diameter lined brick or stone flue, or

insulated pre-fabricated metal flue box to BS 715 / BS EN 1856-2. the

restrictor baffle must not be fitted.

A spillage test must always be carried out to check satisfactory

clearance of flue products, regardless of the type of flue the

appliance is being fitted to.

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