Kioti DK 802 User manual
Congratulations on your purchase of a versatile KIOTI DK 802/902. This tractor has been designed and manufac-
tured with the finest materials and under rigid quality control standards set forth by the DAEDONG engineering
department. Reading and understanding this manual is the first step toward many years of safe, dependable and
reliable service. This manual covers models DK 802/902 tractors; and it provides important information about
tractor safety, operation and maintenance.
It is the policy of DAEDONG to provide a detailed owner’s manual with every tractor. Please read, understand and
follow the instructions in this manual before operating your new tractor. After reading and understanding this
manual, please contact your KIOTI dealer if you have additional questions.
FOREWORD
SAFETY ALERT SYMBOL
The industry standard “SAFETY ALERT SYMBOL” is used throughout this manual to call your attention to items or
operations that could be dangerous to you or bystanders. Wherever this symbol appears, important information will
be provided for your safety. Please read, understand and heed these instructions.
Throughout this manual, the safety alert symbol will be followed by the words DANGER, WARNING, CAUTION or
IMPORTANT. These indicate the hazard level and are defined below.
SIGNS DESCRIPTION
DANGER
WARNING
CAUTION
IMPORTANT
This mark indicates a significant hazard. Failure to observe this warning may result in
death.
This mark indicates a potential hazard which may result in minor injury or significant
equipment damage.
This mark indicates important information regarding proper operating procedures.
This mark indicates a potential hazard which may result in serious injury or death.
ABBREVIATIONS LIST
ABBREVIATION
4WD
API
ASAE
SAE
ISO
PTO
ROPS
RPM
SMV
DEFINITION
Four-Wheel Drive
American Petroleum Institute
American Society of Agricultural Engineers
Society of Automotive Engineers
International Organization for Standardization
Power Take Off
Roll-Over Protective Structure
Revolution Per Minute
Slow Moving Vehicle
UNIVERSAL SYMBOLS
As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments and
controls. The symbols are shown below with an indication of their meaning.
SafetyAlert Symbol
Engine Coolant-Temperature
Diesel Preheat/Glow Plugs
(Low Temperature Start Aid)
Parking Brake
Battery Charging Condition
Engine Oil-Pressure
Turn Signal
Power Take-Off Clutch
Control-Off Position
Power Take-Off Clutch
Control-On Position
Differential Lock
Position Control-Raised
Position
Position Control-Lowered
Position
Hazard Warning Lights
Master Lighting Switch
Position Lamps
Headlight-Low Beam
Headlight-High Beam
Audible Warning Device
Four-Wheel Drive-ON
Four-Wheel Drive-OFF
Slow
Fast
Coolant Level
T/M Oil Filter
Creep
PRE-OPERATIONAL SERVICE
CHECKS
1. Tire pressure and condition ....
2. Lift linkage leveling crank for
proper operation (3-point hitch)
3. Radiator coolant level and spe-
cific gravity..............................
(1.071 ~ 1.083 at 16°C (60°F))
4. V-belt tension and condition .....
5. Engine oil level.......................
6. Transmission / rear axle oil
level .........................................
7. Front axle differential oil level...
8. Front axle oil level..................
9. Brake adjustment and pedal
equalization.............................
10. Parking brake adjustment
PRE-DELIVERYSERVICE
CHECKAND ADJUSTAS REQUIRED
21.Seat mounting and adjust-
ment.......................................
22. All electrical cables, termi-
nals and wires .....................
11. Upper link, draw-bar and pin
in position .............................
12. Wheel-to-rim clamp bolts
and lock nuts for tightness ..
13. Wheel disc-to-hub nuts for
tightness ...............................
14. Front end weight clamp bolts
for tightness .........................
15. Front axle support bolts for
tightness ...............................
16. Fuel level...............................
17. Sheet metal and paint
condition................................
18. Drain diesel fuel filter and
water separator....................
19. Lubricate all grease fittings...
20. Air cleaner element and air
intake connections .................
SAFETY ITEMS CHECKLIST
1. Safety decals installed and
readable .................................
2. Neutral start switches opera-
tive ..........................................
3. Parking brake operation.....
4. Flashing lights/tail lights
operation...............................
5. Owner’s manual supplied .
6. PTO guard installed ............
7. SMV emblem installed
(where applicable) ..............
PERFORMANCE SERVICE CHECKS:
1. Engine operation including thro
ttle and governor operation .....
2. Transmission..........................
3. Steering control ......................
4. Differential lock engagement
and disengagement ...............
5. Brake action ............................
6. All optional equipment and
accessories .............................
OPERATIONAL SERVICE CHECKS
All operational checks are to be
performed with the tractor at nor-
mal operating temperature.
1. Lights and instruments for
proper operation..................
2. Fluid and oil leaks...............
3. Maximum no-load speed and
idle speed adjustments and
fuel shut-off...........................
4. PTO operation ......................
5. Hydraulic system:
• Draft and position control opera
tion .......................................
• Flow control operation .....
• Draft control for tension
and compression loads...
• Auxiliary equipment control
and remote control valves
(If installed) ........................
RECORD MODEL AND SERIAL
NUMBERS:
Tractor Model No.
Tractor Serial No.
1. SAFETY PRECAUTIONS ....................................................
2. SERVICING THE TRACTOR ..............................................
3. SPECIFICATIONS ................................................................
4. DESCRIPTION OF OPERATING SYSTEM.......................
5. OPERATING .........................................................................
6. MAINTENANCE ....................................................................
7. LONG-TERM STORAGE.....................................................
8. TROUBLESHOOTING ........................................................
9. INDEX....................................................................................
CONTENTS
BEFORE OPERATING THE TRACTOR
OPERATING THE TRACTOR
DRIVING THE TRACTOR
PARKING THE TRACTOR
OPERATING THE P.T.O
USING 3-POINT HITCH
SERVICING THE TRACTOR
TRACTOR SAFETY LABELS
1SAFETY PRECAUTIONS
1-2 DK802/902
A careful operator is the best operator.
Most accidents can be avoided by observ-
ing certain precautions. To help prevent
accidents, use these safety precautions
and pay attention to the job at hand. If
you can prevent an accident in advance,
your time will have been well spent.
BEFORE OPERATING THE
TRACTOR
6. When getting on and off the tractor,
handholds and step plates should al-
ways be used. This will help to pre-
vent accidental slips trips and falls.
7. Be sure to scrape off mud or soil from
your shoes before mounting the tractor.
8. Watch where you are going at all times
so that you are able to avoid obstacles
that can cause injury or damage to
your tractor.
9. When starting the tractor make sure
your path is clear of people to avoid ac-
cidents caused by sudden movements.
10.Before making reverse movements
with your tractor, you should always
check to see that the path is clear.
1. It is recommended that you read and
understand this entire manual before
operation of your new tractor. Failure
to do so could result in accidents or
injury.
2. Only persons who are properly trained
should be allowed to operate the
tractor.
3. Read and follow all warning labels and
decals affixed to the tractor.
4. Replace any missing or damaged de-
cals as soon as it is practical. A list of
decals is shown on page1-14~16.
5. Keep safety decals clean from dirt and
debris.
T30O102A
T30O101A
SAFETY PRECAUTIONS 1-3
11.Never operate this tractor or any other
agricultural equipment while under the
influence of alcohol, drugs or while
fatigued.
12.While working in cooperation with
other tractors always communicate
your intentions.
13.Do not start your tractor by shorting
across the starter.
16.All persons using the tractor should
have knowledge of its proper opera-
tion and should read this manual
carefully.
17.Never get off the tractor without set-
ting the parking brake, lowering the
implement to the ground and shutting
of the tractor.
18.No alterations should be made to your
KIOTI tractor without first consulting
your KIOTI dealer.
14.Never start the engine while standing
on the ground.
15.Only the operator should ride on the
tractor unless a passenger seat is
installed. Keep bystanders away from
the tractor while in operation.
T30O104AT30O103A T30O105B
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