Kingsman ZVFCV39 Quick start guide

Owner’s Operation and Installation Manual

Models ZVFCV39, ZVFCV42, ZVFCV47

Certified to: ANSI Z21.91-2007

Listed Certified for USA

Ventless Firebox Enclosures For Gas-Fired Unvented Decorative Room Heaters

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

2340 Logan Ave., Winnipeg, MB, Canada, Phone: (204) 632-1962 Printed in Canada April 16, 2015 Pant # 39ZVFCV-MAN

This appliance must be

installed by a licensed

plumber or gas fitter in

the Commonwealth of

Massachusetts and meet

the requirements of 527

CMR 30 and 248 CMR.

⚠-WARNING-

FOR USE ONLY WITH

A LISTED GAS-FIRED

UNVENTED

DECORATIVE ROOM

HEATER

NOT TO EXCEED

40,000 BTU/H.

DO NOT BUILD A WOOD

FIRE.

⚠-WARNING-

Carefully review the instructions

supplied with the decorative

type unvented room heater for

the minimum fireplace size

requirement.

DO NOT INSTALL AN

APPLIANCE IN

THIS FIREBOX UNLESS THIS

FIREBOX

MEETS THE MINIMUM

DIMENSIONS REQUIRED

FOR THE INSTALLATION.

⚠-WARNING-

WARNING: If the information in this manual is not followed

exactly, a fire or explosion may result causing property

damage, personal injury or loss of life.

–Do not store or use gasoline or other flammable vapors and liquids in the vicinity

of this or any other appliance.

–WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

–Installation and service must be performed by a qualified installer, service

agency, or the gas supplier.

⚠-WARNING-

Improper installation,

adjustment, alteration, service,

or maintenance can cause injury

or property damage. Refer to

this manual for correct

installation and operational

procedures. For assistance or

additional information consult a

qualified installer, service

agency, or the gas supplier.

⚠-WARNING-

This Firebox is to be used only

with certain vent-free gas log

heaters (refer to table). Do not

burn wood or other materials in

this firebox.

⚠-WARNING-

This is an unvented gas-fired heater. It uses air (oxygen) from the room in which

installed. Provisions for adequate combustion and ventilation must be provided.

⚠-WARNING-

If the information in this

manual is not followed

exactly, a fire or

explosion may result

causing property

damage, personal injury

or loss of life.

Table of Contents

Table of Contents…………………………………………………………………………………………………….

Warning: Please Verify The Following Steps Are Taken When Installing A Vent Free Burner System……

Pre-installation Questions and Answers / Operating Instructions………………………………………………

Burner System Options………………………………………………………………………………………………

Safety Information and Warnings…………………………………………………………………………………...

6-7

Universal Firebox Information……………………………………………………………………………………….

Recommendations for Finishing of Clean View Installations…………………………………………………….

Framing- Nailing Tab Guide…………………………………………………………………………………………

Fireplace Framing…………………………………………………………………………………………………….

39ZVFCV Fireplace and Framing Dimensions……………………………………………………………………

42ZVFCV Fireplace and Framing Dimensions……………………………………………………………………

47ZVFCV Fireplace and Framing Dimensions……………………………………………………………………

Installation Clearances –39 / 42 / 47 ZVFCV……………………………………………………………………..

39 / 42 / 47 ZVFCV Facing Requirements…………………………………………………………………………

Basic Finishing 1: No Surround…………………………………………………………………………………...

Basic Finishing 2: S1 or S1PF Surround…………………………………………………………………………

Basic Finishing 3: Concrete Board Behind S2PF Surround (3/4” Maximum Total Thickness)…………….

Basic Finishing 4: Stone or Brick Around S2PF Surround……………………………………………………..

Basic Finishing 5: Tile Border Behind S2PF Surround (3/4” Maximum Total Thickness)…………………..

39ZVFCV Mantel Clearances……………………………………………………………………………………….

42ZVFCV Mantel Clearances……………………………………………………………………………………….

47ZVFCV Mantel Clearances……………………………………………………………………………………….

Air For Combustion And Ventilation………………………………………………………………………………..

25-28

ZVFCV 39 / 42 / 47 Z46FK Optional Fan Kit Installation…………………………………………………………

Split Receptacle- Switch Control Outside of Fireplace…………………………………………………………...

ULK2 Universal Light Kit -Optional Accent Lighting Kit- ZVFCV39 / 42 / 47…………………………………..

Brick Liner Installation………………………………………………………………………………………………..

Gas Line Installation………………………………………………………………………………………………….

33-34

Installing Burner Systems……………………………………………………………………………………………

Installing Log Grate…………………………………………………………………………………………………..

Log Placement for LOGF18 (GLVF24)…………………………………………………………………………….

37-38

Log Placement for LOGF24 (GLVF24)…………………………………………………………………………….

39-40

Log Placement for LOGF30 (GLVF24)…………………………………………………………………………….

41-43

Millivolt System, Lighting, and Burner Control…………………………………………………………………….

Hood Installation / Pull Screen Removal…………………………………………………………………………..

S1 / S1PF Surround Installation…………………………………………………………………………………….

S2PF Surrounds Installation………………………………………………………………………………………...

Troubleshooting……………………………………………………………………………………………………….

48-49

ZVFCV39 Parts List…………………………………………………………………………………………………..

ZVFCV42 Parts List…………………………………………………………………………………………………..

ZVFCV47 Parts List…………………………………………………………………………………………………..

Lifetime Limited Warranty……………………………………………………………………………………………

Pre-installation Questions and Answers

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20

minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure

when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the

paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware

during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important

to remove this white deposit from the glass doors using a fireplace glass cleaner.

Babies, small children, pregnant women and pets should leave the area during the cure phase.

Ventilate well, open doors and windows.

Do not touch during curing.

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and

any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.

marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan

is present) after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep

burning at a minimum of four hours per use until odours dissipate.

Noise coming from the fireplace?

Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and

is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of

your fireplace.

It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down

the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air

circulated into the room by the fan.

Note to the Installer:

Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained

to and understood by the customer.

Operating Instructions

1. Be sure to read and understand all the instructions in this manual before operation of appliance.

2. Ensure all wiring is correct and properly enclosed to prevent possible shock.

3. Check for gas leaks.

4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door

removed.

5. Make sure venting and termination cap are installed and unobstructed.

6. If brick or porcelain liners are used, ensure they are installed.

7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.

8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.

Burner System Options

See chart below for required burner system:

39ZVFCV, 42ZVFCV, and 47ZVFCV are approved as Universal Vent Free Boxes.

GLVF24 Log Grate Burner System

Controls are located underneath log grate inside firebox.

Burner Model

Valve Type

Fuel Type

BTU - Input

Min/Max

Inlet

Manifold

Pressure

Orifice

Size

Primary

Air

GLVF24MVN

Millivolt

Natural

Gas

25,500 –38,250

5.5”/10”

1.6-3.5”

.218”

GLVF24MVP

Millivolt

Liquid

Propane

29,000 –38,000

11/13”

6.3-10”

Full Open

The GL series of gas log sets can be used in ZVFCV39U, ZVFCV42U and ZVFCV47 Universal Fireboxes

Fibre Log Set –Required for burners above

LOGF18 Fibre Log Set 18” (ZVFCV39 / ZVFCV42 / ZVFCV47)

LOGF24 Fibre Log Set 24” (ZVFCV39 / ZVFCV42 / ZVFCV47)

LOGF30 Fibre Log Set 30” (ZVFCV47 Only)

This appliance is equipped for (Natural or Propane) Gas.

Field conversion is not permitted.

SAFETY INFORMATION WARNINGS

NOTE: It is recommended that a Carbon Monoxide (CO)

Detector be installed in or near bedrooms and on all levels

of your home. Place a detector about 15 feet (4.5 meters)

outside the room that houses your gas appliance.

DANGER

CARBON MONOXIDE POISONING

MAY LEAD TO DEATH!

WARNINGS

Important: Read this owner’s manual carefully and

completely before trying to assemble, operate, or service this

ﬁrebox. Improper use of this ﬁrebox can cause serious injury

or death from burns, ﬁre, explosion, electrical shock, and

carbon monoxide poisoning.

Early signs of carbon monoxide poisoning resemble the

ﬂu, with headaches, dizziness, and / or nausea. If you have

these signs, the heater may not be working properly. Get

fresh air at once! Turn off gas appliance. Have appliance

serviced. Some people (such as pregnant women, persons

with heart or lung disease, persons with anemia and those at

high altitudes) are more affected by carbon monoxide than

others. Make certain you read and understand all warnings.

Warning: Failure to position parts in accordance with

these diagrams or failure to use only part speciﬁcally

approved with this heater may result in property

damages or personal injury.

1. Use correct gas type for your appliance. Do not convert

from one gas type to another.

2. If this appliance is for use with Propane gas, do not

place propane supply tank(s) inside any structure.

Locate propane supply tank(s) outdoors.

3. If you smell gas:

– Shut off gas supply.

– Do not try to light any appliance.

– Do not touch any electrical switch; do not use any

phone in your building.

– Immediately call your gas supplier from a neighbor’s

phone. Follow the gas supplier’s instructions.

– If you cannot reach your gas supplier, call the ﬁre

department.

4. Do not use this appliance for burning trash or cooking.

Never place matches, paper, garbage, or any other

material on top of logs or logs into ﬂame.

5. Warning: Always operate appliance with front ﬁreplace

screens closed.

6. Make sure any safety screen or guard removed for

servicing is in place before running appliance.

7. Never run appliance in a small, closed room. Open the

door into next room to help ventilate.

8. If appliance shuts off, do not relight until you provide

fresh outside air. If appliance keeps shutting off, have it

serviced.

9. Do not run appliance:

– where ﬂammable liquids or vapors are used or stored.

– under dusty conditions.

10. Surface of appliance becomes very hot when operating.

Keep children and adults away from hot surface.

Appliance will remain hot for some time after shutdown.

Allow surface to cool before touching.

11. Do not use this appliance if any part has been

submerged under water. Immediately call a qualiﬁed

technician to inspect the appliance and to replace any

part of the control system and gas control which has

been under water.

12. The installation must conform with local codes or, in the

absence of local codes, with the National Fuel Gas

Code, ANSI Z223.1.

13. Never install the appliance:

– in a bedroom, bathroom, mobile home, or recreational

vehicle.

– where curtains, furniture, clothing, or other ﬂammable

objects are less than forty-two inches (42”) from the

front

of the appliance.

– in high trafﬁc areas.

– in windy or drafty areas.

14. Disconnect the appliance and its individual shut off

valve from the gas supply piping system during any

pressure testing of that system at test pressures in excess

of 1/2 psig, (3.5kPa).

15. Isolate the appliance from the gas supply piping system

by closing its individual manual shut off valve during

any

pressure testing of the the gas supply piping system at

test pressure equal or less than 1/2 psig.

16. Do not use any type of after-market blower that ﬁts

inside the ﬁreplace. Drafts created by these type of

blowers may cause sooting.

This appliance is equipped for (Natural or

Propane) Gas. Field conversion is not permitted.

SAFETY INFORMATION WARNINGS Cont.

LOCAL CODES

Install and use ﬁreplace with care. Follow all local codes. In

the absence of local codes, use the latest edition of The

National Fuel Gas Code ANSI Z223.1, also known as NFPA

54*. Firebox must be electrically grounded in accordance

with the National Electrical Code, ANSI/NFPA 70 (latest

edition).

*Available from:

American National Standards Institute, Inc. National Fire Protection Association, Inc.

1430 Broadway BatterymarchPark

New York, NY 10018 Quincy, MA 02260

FOR YOUR SAFETY READ BEFORE LIGHTING

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B. Before lighting, smell all around the appliance area for gas. Be sure to smell next to the ﬂoor because some gas is

heavier than air and will settle on the ﬂoor.

What to do if you smell gas

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand,

don’t try to repair it, call a qualiﬁed service technician or gas supplier. Force or attempted repair may result in a ﬁre or

explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualiﬁed service technician to inspect the

appliance and to replace any part of the control system and any gas control which has been under water.

WARNING

If you do not follow these instructions exactly, a ﬁre or

explosion may result causing property damage, personal

injury or loss of life.

17. Turn off appliance and let cool before servicing. Only a

qualiﬁed service person should install, service and repair

appliance.

18. Inspect the appliance before use and at least annually by

a professional service person. Frequent cleaning may be

required due to excessive lint from carpeting, bedding

material, etc. It is important that control compartment,

burner and circulating air passage of the appliance be

kept open.

19. When operated for the ﬁrst time, there will be some

smell from the appliance. This will diminish and

disappear after a few hours of operation.

20. Warning: Do not allow fans to blow directly into the

ﬁreplace. Avoid any drafts that alter ﬂame patterns.

21. Warning: Do not use a blower insert, heat exchanger

insert or other accessory not approved for use with this

heater.

22. The ﬁrebox canopy must not be replaced with a canopy

which may be provided with the decorative type

UNVENTED room heater.

23. Warning: Do not operate ceiling fans in same room as

the vent free appliance.

24. Must be installed by a licensed gasﬁtter in the

Commonwealth of Massachusetts. Complies to code

527CMR.

25. Unvented gas ﬁred appliances may be used only for

supplemental heat and/or decorative purposes and under

no circumstances shall they provide a primary heat

source.

Universal Firebox

The ZVFCV39, ZVFCV42, and ZVFCV47 are approved as Zero Clearance Universal Fireboxes.

When installing another manufacturer’s log and burner system, follow the manufacturer’s assembly

instructions.

For Framing, refer to appropriate Framing Specifications section in this manual.

Follow all Clearances to Combustibles in this manual.

When using the optional blower kit (Z46FK) the Thermodisc can be discarded. The two leads from the

blower must be attached directly to the variable speed switch. See Fan Installation section for wiring.

Model

Firebox Height

Firebox Width Front

Firebox Width Back

Firebox Depth

Firebox Max BTU

ZVFCV39

26”

29.75”

22.5”

15.5”

40,000

ZVFCV42

29.125”

33.875”

26.375”

15.5”

40,000

ZVFCV47

34.125”

39.75”

29.75”

17.25”

40,000

The fireplace hood is packaged on top of the firebox from the factory. It must be installed on the firebox

before operation of the appliance.

The firebox hood must not be modified or replaced with a hood which may be provided with the decorative

type unvented room heater.

USE ONLY KINGSMAN DECORATIVE COMPONENT AND REPLACEMENT PARTS.

Hood

Pull Screen

Access Cover

Recommendations for Finishing of Clean View Linear Products

When finishing the wall around the fireplace, it is critical that the wall covering be fastened properly. It is acceptable to

pre-drill holes and use self-tapping screws which may be used to fasten a backer for tile, marble, etc. Screws being

installed through non-combustible board should be self-tapping type with a maximum length of 2 inches. Wall covering

fasteners, such as screws or nails, are not permitted in some locations. Do not drill or install longer screws which may

penetrate into the lower cover panel area as this may damage internal components.

Only non-combustible materials may be used over the face of the appliance.

We recommend that DUROCK (non-combustible material) be tied in to the entire perimeter of the fireplace for durability.

Finishing Recommendations (Obtained from professional construction contractors and finishers):

Frame unit with metal studs (minimum 20 gauge).Wooden studs may be used, but may cause drywall screws to pop

or pull due to wood studs drying out.

Minimum of 1/2” DUROCK cement board (this non-combustible panel is ULC listed as a wall shield/floor protector) and

fasten to the entire perimeter framing.

Use fiberglass (mesh) tape for all joints in area of the fireplace.

Use Yellow joint mud (contains high amounts of glue) –two coats, finishing with one coat of green topping mud, sand

and prep for painting.

If not using a surround, a metal “L” Trim may be used to finish perimeter of DUROCK.

Refer to the following website for more information on using DUROCK Cement Board: www.cgcinc.com

OTHER NOTES:

-A full single sheet of non-combustible board (no joints) above the unit is recommended if possible.

-It is preferred to attach the non-combustible board to framing only and not directly to the unit to allow for expansion and

contraction during normal operation.

-Lighter colored painted surfaces may discolor due to heat exposure.

ZCV39 / ZCV42 Framing- Nailing Tab Guide

These Nailing Tabs can be used in two ways:

1/2” Drywall Flush with Face of Fireplace –

Fireplace and Combustible Wall to be covered

with a surround or Non-Combustible Materials

(e.g. Stone around Fireplace).

Framing Flush with Face of Fireplace -Fireplace to be covered

with Non-Combustibles (e.g. Concrete Board) for Flat Wall

appearance.

[Qty]2 Nailing Tabs are

located on each side of the

front frame.

Nailing Tab

Framing Stud

Drywall

Non-Combustible

Material (eg. Stone)

Nailing Tab

Framing Mount

Nailing Tab

Framing Stud

Drywall

Non-Combustible Material

(eg. Concrete Board)

Nailing Tabs

Must Be

Rotated 180°

And Folded

Back Onto

Framing Stud.

Nailing Tab

Framing Stud

Flush Surface

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