Kincrome K12066 User manual

HYDRAULIC TROLLEY JACK

Distributed by Kincrome Group www.kincrome.com.au

Owner’s Assembly and Operating Manual

SPECIFICATIONS..................................................................................................................2

IMPORTANT SAFETY INFORMATION ..................................................................................3

UNPACKING AND ASSEMBLING JACK................................................................................3

Unpacking Carton ...............................................................................................................3

Assembling Handle.............................................................................................................3

Testing Handle Operation....................................................................................................3

OPERATING JACK.................................................................................................................4

Preparing Work Area...........................................................................................................4

Lifting Vehicle......................................................................................................................5

Working on Vehicle .............................................................................................................5

Lowering Vehicle.................................................................................................................5

MAINTENANCE AND STORAGE...........................................................................................6

Lubricating...........................................................................................................................6

Maintaining Oil Level...........................................................................................................6

Important Note: ...................................................................................................................6

Adding Oil:...........................................................................................................................6

Replacing Oil:......................................................................................................................6

Cleaning..............................................................................................................................6

Storage................................................................................................................................6

Repairing Jack ....................................................................................................................6

SPECIFICATIONS

Working Load limit 10000 KG

Height lowered 170 mm

Height raised 570 mm

Handle Length 1150 mm

Total Weight: 135 KG

Part Number K12066

IMPORTANT SAFETY INFORMATION

The use of a vehicle jack has inherent dangers to avoid risk of personal injury or property damage make sure

you are fully aware of the operating instructions for this product, the recommendations in the vehicle owners

manual for jacking of your vehicle prior to lifting the vehicle. Do not exceed maximum lifting capacity of this

jack. This jack is intended for automotive use only. Be aware that large or heavy vehicles may exceed

jack’s stated capacity check vehicle owners manual or contact the vehicle manufacturer. Do not use for any

other purpose accept the raising and lowering of vehicles never use to raise any structure or building, do not

lift any human load and never ride on jack.

UNPACKING AND ASSEMBLING JACK

Unpacking Carton

Place carton in a clear, open area such as garage floor. Remove

jack and two handle pieces from carton.

Assembling Handle

Insert handle piece (A) into handle piece (B) making sure holes line

up for retaining screw. With the jack sitting on its wheels on a flat

surface, slide assembled handle into handle base, rotate until the

hex-shaped hole slips over shaft in handle base. Check again to

be sure handle is fitted properly using finger pressure only. Loosen

1/2 turn handle should rotate easily.

Testing Handle Operation

Briefly test jack operation as follows BEFORE using to lift any

Load. Twisting the handle knob tightens or releases a valve which allows jack to be raised and lowered. To

raise jack, twist handle knob completely clockwise until firm. Do not force or tighten beyond this point.

Pump handle a few times to raise jack about halfway. If jack does not begin to rise after a few pumps, check

to be sure handle is correctly inserted into handle base and is fitted over hex shaft. When jack is raised,

twist handle knob slowly counterclockwise to lower jack. A normal hissing sound may be heard as jack

lowers and pressure in hydraulic cylinder is released.

Handle Knob

Lifting Saddle Lifting Arm

Foot lever

Front Wheels

Rear Castors

OPERATING JACK

Preparing Work Area

Before using jack to life vehicle, it is important to prepare work area properly. Follow this procedure each time

the jack is used to help prevent property damage and or serious injury.

1.) Thoroughly inspect jack for damage or wear before each use. Briefly test operation of unloaded jack

before using to lift any load. If jack is damaged or is malfunctioning DO NOT LIFT ANY LOAD until the

problem is corrected.

2.) Consult vehicle owner’s manual for safety precautions, jacking procedure, vehicle weight, recommended

jack type, and location of jack support areas on vehicle. The working load limit of the jack is 10000 kg.

NEVER EXCEED WORKING LOAD LIMIT OF JACK.

3.) Clear children and others from work area before moving or lifting vehicle. Another adult should be

nearby for extra safety and assistance but must be clear of vehicle as it is moved or lifted.

4.) No person should remain in a vehicle that is being lifted by a jack, No person should enter a vehicle which

is supported by a jack or by vehicle support stands. No person should lean into a vehicle which is

supported by a jack or by vehicle support stands.

5.) Clear obstructions from work area. Working in tight or cluttered work areas is dangerous.

6.) Be sure jack and vehicle are on solid, level ground such as paved or concrete driveway or garage floor so

the jack is free to roll during lifting and lowering. Uneven or sloped surfaces create hazardous working

conditions and dangerously impeded the function of the jack.

7.) With vehicle in proper position, set vehicle’s parking brake or emergency brake and put gearshift in park

(manual transmissions should be placed in lowest gear). TURN VEHICLE IGNITION OFF AND TO THE

“LOCK” POSITION making sure steering wheel locks.

8.) Do not rely on vehicle transmission or brakes to hold vehicle in position. Chock all wheels of vehicle not

being lifted off the ground to prevent vehicle rolling. Using wedge-shaped blocks that tire cannot roll over,

position one chock tight against the tyre in both forward and reverse rolling paths.

9.) Jack stands, Vehicle support stands (not included) will be needed to support vehicle once it is in raised

position. Have jack stands, vehicle support stands capable of supporting vehicle weight ready nearby for

use. Read and understand jack stand manufacturer’s instructions and safety information before use and

before lifting the vehicle with this jack.

10.) Plan location of jack beneath vehicle, making sure jack will be contacting only a jack support area of

vehicle. Consult vehicle owner’s manual for location of jack support areas.

Lifting Vehicle

Lifting a vehicle using a jack can be dangerous. Follow all instructions and precautions below. Do not lift any

vehicle with its engine running or start any vehicle that is supported by jack or jack stands.

1.) With lifting arm completely lowered, roll jack into position beneath jack support area of vehicle.

2.) Twist jack handle knob completely clockwise. Slowly pump handle or use the foot pedal until lifting

saddle just begins to contact support area on underside of vehicle.

3.) Inspect position of lifting saddle beneath support area, making sure it is centered and properly engaging

support area.

4.) Continue pumping handle until vehicle is lifted to desired height. Pay attention to lifting saddle position as

vehicle is being raised to be sure there is no danger of support area slipping off or lifting from the saddle.

5.) Place jack stands under additional vehicle support areas.

6.) SLOWLY twist jack handle knob counterclockwise to ease vehicle down onto jack stands.

Working on Vehicle

Any vehicle being lifted by a jack or supported by jack stands creates a potentially hazardous working

environment. Do not attempt to move or roll a jack that is lifting a vehicle. Never place any part of your

body beneath a vehicle that is lifted by a jack. Be careful of forces applied to vehicle such as torque on a nut

or bolt. These forces could cause vehicle to become unstable on jack stands if jack stands are not properly

placed. Do not turn vehicle ignition or attempt to start any vehicle lifted by a jack or supported by jack

stands.

Lowering Vehicle

Before lowering vehicle, be sure area under and near vehicle is clear of all persons and obstructions.

1.) Re-position jack under same support area used to lift vehicle.

2.) Twists handle completely clockwise. Pump handle until lifting saddle just makes contact with support

area under vehicle.

3.) Check to be sure lifting saddle is centered under support area. Slowly pump handle to lift vehicle off from

jack stands.

4.) Remove jack stands, setting them aside, well clear of vehicle.

5.) With firm grip on jack handle, SLOWLY twist handle knob counterclockwise until jack just begins to lower.

6.) Carefully control speed of descending vehicle. Lowering a vehicle too fast can cause property damage

or injury.

MAINTENANCE AND STORAGE

Lubricating

Moving parts on jack should be lubricated occasionally with a light machine oil to maintain efficient

operation. Apply oil to joints on lift arm hinges, push rods, handle base, rear caster wheels, front roller,

etc.(refer to pages 6-7 for location of these parts).wipe away excess oil with soft cloth.

Maintaining Oil Level

Important Note:

When adding or replacing oil, always use a good grade Hydraulic Jack Oil. Avoid mixing types of oil. DO

NOT use Brake Fluid, Alcohol, Glycerin, Detergent, Motor Oil or Dirty Oil, Improper fluid can cause serious

internal damage to Jack.

Adding Oil:

With saddle fully lowered & jack on level ground, remove Air Vent Valve. Oil level should be approx 12 mm

below valve hole. If low, add oil as needed then close air vent valve.

Replacing Oil:

For better performance & longevity, replace oil supply once a year. To drain oil, open Air Vent Valve and

loosen the release Valve by turning handle counterclockwise. BE VERY CAREFUL not to permit dirt or

foreign matter to get into the system. Close release valve by turning handle clockwise, fill with good grade

Hydraulic Jack Oil close Air Vent Valve wipe away any spilt fluid. Test jack before lifting a load.

Cleaning

Jack should be wiped clean with soft cloth only. Do not use gasoline, kerosene, or other such solvents or any

abrasive cleanser as cleaning agents and solvents will cause deterioration of the hydraulic seals.

Storage

Before storage, twist handle knob 1-1/2 turns counterclockwise to release pressure in hydraulic cylinder.

Leave handle in this position. Store jack level, in a clean environment preferably indoors, in a dry area to

protect jack from moisture.

Repairing Jack

There are no user serviceable parts except as outlined above. Only trained, licensed and certified repair

personnel should attempt any repairs or replacing of parts. Any modifications to this jack, except those

performed by the manufacturer, or their designee, will void all warranties both written an implied.

REF QTY DESCRIPTION REF QTY DESCRIPTION

1 2 RING SNAP 59 1 PACKING RUBBER

2 4 WASHER , FRONT WHEEL 60 1 TANK OIL

3 22 GB6 ROLLER 61 1 DIAPHRAGM, OIL, TANK

4 2 ROLLER RETAINER 62 1 COVER, OIL, TANK

5 2 NIPPLE , GREASE 63 1 BOLT

6 2 WHEEL FRONT 64 1 PACKING , FIBER

7 2 NUT 65 4 BOLT

8 2 SHAFT , FRONT WHEEL 66 1 PACKING , FIBER

9 2 SIDE PLATE 67 1 SET SCREW , HANDLE

10 2 NUT 68 1 FORK

11 2 WASHER SPRING 69 1 PIN , COTTER

12 2 ROD LINK 70 1 CONNECTING BAR RELEASE VALVE

13 1 PIN , ROD LINK 71 1 O-RING

14 1 SPINDLE , LINK ROD 72 1 RING , BACK-UP

15 2 NUT 73 1 SEAL , OIL

16 2 WASHER 74 1 PACKING , RUBBER

17 1 PIN , ARM 75 1 NUT , LOCK

18 1 PIN , PISTON 76 1 FORK , HANDLE

19 1 ARM (1 PIECE) 77 1 SET SCREW , HANDLE

20 1 NIPPLE, GREASE 78 1 COLLAR

21 1 BASE , SADDLE 79 1 BRACKET , HANDLE FORK

22 1 SADDLE 80 1 SPRING

23 1 PIN , ARM 81 1 FORK , HANDLE

24 4 BLOT 82 1 SET SCREW , HANDLE

25 2 SPRING 83 1 COLLAR

26 2 HANGER(rear) ,SPRING 84 1 BRACKET , HANDLE FORK

27 1 SHAFT , HANDLE 85 1 SPRING

28 1 CONNECTING JOINT ,PISTON 86 1 STEP , CAM

29 1 BOLT 87 1 PIN

30 2 SEAL OIL 88 1 WASHER

31 1 NUT TANK 89 2 CAP (2 PIECES)

32 2 GASKET 90 2 NIPPLE GREASE

33 1 RING 91 2 BRACKET , CASTOR (2 PIECES)

34 1 JOINT OIL HOSE 92 4 WASHER , SPRING

35 1 OIL HOSE 93 4 BOLT

36 1 CORK 94 2 RING , RACE , UPPER (2 PIECES)

37 1 ROD PISTON ,PACKING 95 38 BALL , STEEL (38 PIECES)

38 1 RETAINER ,PISTON ,PACKING 96 2 RING RACE LOWER

39 1 PACKING COPPER 97 2 FORK CASTOR (2 PIECES)

40 1 SPRING BY-PASS 98 2 SHAFT , REAR , WHEEL (2 PIECES)

41 1 BALL ,STEEL 99 2 WHEEL , REAR (2 PIECES)

42 1 ROD BY – PASS 100 1 HANDLE (1 PIECE)

43 1 HOUSING ,BY-PASS ,VALVE 101 1 CONTROL LEVER VALVE (1 PIECE)

44 1 CASING U TYPE 102 1 SPRING (1 PIECE)

45 1 CYLINDER(1 PIECE) 103 1 CAP , HANDLE (1 PIECE)

46 1 BALL ,STEEL 104 1 COVER

47 1 SEPARATOR 105 1 CONTROL , ROD , VALVE (1 PIECE)

48 1 BALL ,STEEL 106 4 BOLT

49 1 SEPARATOR 107 4 WASHER SPRING

50 1 PACKING COPPER 108 1 STRAINER , OIL

51 1 BOLT 109 1 PACKING , COPPER

52 1 PACKING COPPER 110 1 CYLINDER , PUMP

53 1 HOUSING ,RELEASE VALVE 111 1 BOX , OIL (1 PIECE)

54 1 VALVE ,RELEASE 112 1 BALL , STEEL

55 3 NUT LOCK 113 1 POST , RELEASE

56 1 SPRING 114 1 SPRING

57 1 CONNECTING ROD RELEASE VALVE 115 1 SLOTTED SCREW CHAMFERED

58 1 O – RING 116 1 SLOTTED PAN HEAD SCREW

Distributed by

Kincrome Tools + Equipment www.kincrome.com.au

3 Lakeview Drive Scoresby Victoria

Phone: 1300 657 528

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