Keyautomation TURBO 40 User manual

Keyautomation S.p.A

MANUALE ISTRUZIONI

INSTRUCTION MANUAL

MANUEL D'EMPLOI

BEDIENUNGSANLEITUNG

MANUAL DE INSTRUCCIONES

MANUAL DE INSTRUÇÕES

INSTRUKCJA OBSŁUGI

GEBRUIKSHANDLEIDING

Motoriduttori per scorrevoli

Gear-motor for sliding gates

Motoreducteur pour coulissants

Getriebe für Schiebegitter

Motorreductores para rejas correderas

Motorredutores para portões de correr

Napęd silnikowy do bram przesuwnych

Voor schuivende poorten

TURBO 40

TURBO 80

TURBO 120

TURBO 160

ENGLISH

INDEX

IMPORTANT REMARKS 12

MODELS AND FEATURES 13

TECHNICAL DATA 13

SET PANEL 14

PREVIOUS INSPECTIONS 14

OVERALL DIMENSIONS 15

MANUAL RUNNING 15

INSTALLATION 16

FIXING 17

RACK ASSEMBLING 18

LIMIT SWITCH FIXING 19

MAINTENANCE 20

DISPOSAL 20

INDEX

IMPORTANT REMARKS

For any installation problems please contact

Key Automation S.p.A. TEL. (+39) 0421 307456

has the right to modify the product without previous notice; it also declines any responsibility to damage or injury to

people or things caused by improper use or wrong installation.

Please read this instruction manual very carefully before installing and programming your control unit.

• This instruction manual is only for qualified technicians, who specialize in installations and automations.

• The contents of this instruction manual do not concern the end user.

• Every programming and/or every maintenance service should be done only by qualified technicians.

AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCEWITHTHE EUROPEAN REGULATIONS IN FORCE:

EN 60204-1 (Machinery safety. electrical equipment of machines, part 1: general rules)

EN 12445 (Safe use of automated locking devices, test methods)

EN 12453 (Safe use of automated locking devices, requirements)

• The installer must provide for a device (es. magnetotermical switch) ensuring the omnipolar sectioning of the

equipment from the power supply.

The standards require a separation of the contacts of at least 3 mm in each pole (EN 60335-1).

• The plastic case has an IP55 insulation; to connect exible or rigid pipes, use pipettings having the same insulation

level.

• Installation requires mechanical and electrical skills, therefore it shall be carried out by qualied personnel only, who

can issue the Compliance Certicate concerning the whole installation (Machine Directive 2006/42/CEE, Annex IIA).

• The automated vehicular gates shall comply with the following rules: EN 13241-1, EN 12453, EN 12445 as well as any

local rule in force.

• Also the automation upstream electric system shall comply with the laws and rules in force and be car-

ried out workmanlike.

• The door thrust force adjustment shall be measured by means of a proper tool and adjusted according to

the max. limits, which EN 12453 allows.

• We recommend to make use of an emergency button, to be installed by the automation (connected to

the control unit STOP input) so that the gate may be immediately stopped

in case of danger.

• The appliance is not to be used by children or persons with reduced physical, sensory or mental capabili-

ties, or lack of experience and knowledge, unless they have been given supervision or instruction.

• Children being supervised do not play with the appliance.

ENGLISH

MODELS AND SPECIFICATIONS

TECHNICAL DATA

TURBO 40

CODE 900SC40 900SC41CS 900SC41CSM

Control unit - CT-101 CT-101

Power supply 230 Vac 230 Vac 230 Vac

Maximum power 300 W 300 W 300 W

Idling current 1,3 A 1,3 A 1,3 A

Capacitor 12,5 µF 12,5 µF 12,5 µF

Protection IP 44 IP 44 IP 44

Maximum thrust 16 Nm 16 Nm 16 Nm

Gate maximum speed 0,16 m/s 0,16 m/s 0,16 m/s

Maximum thrust 400 N 400 N 400 N

Gate maximum weight 400 Kg 400 Kg 400 Kg

Thermoprotection 150 °C 150 °C 150 °C

Insulation class 1 1 1

Duty cicle 30 % 30 % 30 %

Operation temperature -20° +70°C -20° +70°C -20° +70°C

Weight 12 Kg 12 Kg 12 Kg

TURBO 80

CODE 900SC50 900SC51CS 900SC51CSM 900SC71CSI 900SC5024

Control unit - CT-101 CT-101 CT-101 CT-24SU

Power supply 230 Vac 230 Vac 230 Vac 230 Vac 230 Vac (24 Vdc)

Maximum power 450 W 450 W 450 W 360 W 150 W

Idling current 1,9 A 1,9 A 1,9 A 1,5 A 6 A

Capacitor 16 µF 16 µF 16 µF 12,5 µF -

Protection IP 44 IP 44 IP 44 IP 44 IP 44

Maximum thrust 29 Nm 29 Nm 29 Nm 29 Nm 12 Nm

Gate maximum speed 0,16 m/s 0,16 m/s 0,16 m/s 0,16 m/s 0,18 m/s

Maximum thrust 650 N 650 N 650 N 650 N 400 N

Gate maximum weight 800 Kg 800 Kg 800 Kg 800 Kg 800 Kg

Thermoprotection 150 °C 150°C 150°C 150°C -

Insulation class 1 1 1 1 1

Duty cicle 30 % 30 % 30 % 60 % 80 %

Operation temperature -20° +70°C -20° +70°C -20° +70°C -20° +70°C -20° +70°C

Weight 12,5 Kg 12,5 Kg 12,5 Kg 13,5 Kg 12 Kg

TURBO 120 TURBO 160

CODE 900SC70 900SC71CS 900SC71CSM 900SC100 900SC101CS 900SC101CSM

Control unit - CT-101 CT-101 - CT-101 CT-101

Power supply 230 Vac 230 Vac 230 Vac 230 Vac 230 Vac 230 Vac

Maximum power 600 W 600 W 600 W 700 W 700 W 700 W

Idling current 2,6 A 2,6 A 2,6 A 3 A 3 A 3 A

Capacitor 20 µF 20 µF 20 µF 20 µF 20 µF 20 µF

Protection IP 44 IP 44 IP 44 IP 44 IP 44 IP 44

Maximum thrust 40 Nm 40 Nm 40 Nm 40 Nm 40 Nm 40 Nm

Gate maximum speed 0,16 m/s 0,16 m/s 0,16 m/s 0,16 m/s 0,16 m/s 0,16 m/s

Maximum thrust 1000 N 1000 N 1000 N 1000 N 1000 N 1000 N

Gate maximum weight 1200 Kg 1200 Kg 1200 Kg 1600 Kg 1600 Kg 1600 Kg

Thermoprotection 150 °C 150°C 150°C 150 °C 150 °C 150 °C

Insulation class 1 1 1 1 1 1

Duty cicle 30 % 30 % 30 % 30 % 30 % 30 %

Operation temperature -20° +70°C -20° +70°C -20° +70°C -20° +70°C -20° +70°C -20° +70°C

Weight 13,5 Kg 13,5 Kg 13,5 Kg 13,5 Kg 13,5 Kg 13,5 Kg

184

320

260

ENGLISH

SET PANEL

PREVIOUS INSPECTIONS

Before the installation starts, we suggest to carry out following inspections and operations:

1_ The gate framework must be strong and suitable.

2_ The gate must not show too many sideways slide skids during the running.

3_ The system of wheels/lower rail and roller/upper runner must work without too many frictions.

4_ To avoid the gate derailment you must install the stop beats of the sliding, whether at the opening or

closing, and a second upper roller/runner in full observance of the current law.

5_ Remove any manual lock in the beforehand gates.

6_ Take on the gate bottom the feed raceway of the feeding cables (Ø25-50mm) and of external connec-

tion (photocell, ash-light, key selector, etc...).

1 Gear-motor

2 Flash-light

3 Antenna.

4 Key selector

5 Photocell

6 Small columm

7 Rack

8 Limit switch

9 Warning sign

10 Stop locks

ENGLISH

OVERALL DIMENSIONS

MANUAL RUNNING

1_ Insert the key and turn it 90° in anticlockwise direction.

2_ Pull the knob till it is perpendicular to the gear-motor.

320mm 184mm

260mm

95mm

g.1

g.2

ENGLISH

INSTALLATION

Respecting the overall size, x to ground the base-plate through 4 sturdy screw-anchors (g.n.3) or drown

it into the concrete (g.n.4).

Plan for one or more sheathing for the passage of the power lines.

NB: It is necessary to know the rack dimensions to can calculate exactly the counter-plate positioning.

g.3

g.4

ENGLISH

FIXING

Take the lid o unscrewing the

screws (g.5).

Put the gear-motor on the plate.

Insert the two socket head screws (g.6).

g.5

g.6

g.7

It is important to lock the two socket head

screws forcefully, making sure, that the gear-

motor is steady on the ground, during the whole

gate running.

If the regulating allowed by the

rack is not sucient, it is possible to

counterbalance the gear-motor high

working on the four screws (g.7).

ENGLISH

RACK ASSEMBLING

Release the gear-motor as indicated by the g.1/2 and open entirely the gate. Put a rack element on the

pinion gear and fasten it to the gate with screw and spacing bars.

Move the gate manually bringing the pinion gear into line with the last spacing bar.

Fasten the rack element for good.

For a correct positioning of the other elements and to assure

their straightness, it is necessary to employ a rack

element using it as support and reference (g.9).

It is besides necessary to assure an aperture of 2 mm between

rack and pinion gear, so that the gate weight doesn’t rest on the

gear-motor pinion gear (as shown in the g.8).

2mm

89mm

89mm25mm

90mm

g.8

g.9

ENGLISH

LIMIT SWITCH FIXING

The gate has to be equipped with stop locks at the opening and closing, which prevent the gate derail-

ment.

The stop lock position must assure that the limit switch brackets don’t collide with the pinion gear.

Haul the gate manually at the opening leaving, depending on the gate weight, a crack from 30 to 50 mm

between the main gate and mechanical stop.

Fasten the limit switch bracket through the dowels (g.11) so that the limit switch is pressed (g.10).

Repeat the operation with the main gate at the closing.

g.10

g.11

580ISSC-50 rev04

 ®

KEY AUTOMATION (HANGZHOU) CO., LTD

No. 385, Road No.18,

Economic & Technology Development Zone,

Hangzhou, P.R.China - P.C. 310018

T. +86 571.86703900

F. +86 571.86703901

KEY - POLSKA SP. Z.o.o.

ul. Gierdziejewskiego 7

Wejscie IV, LOK 12

Warszawa 02-495 - Polska

T. +48 224.782266

F. +48 224.782267

[email protected]

www.key-polska.pl

Key Automation S.p.A

Società con unico socio

Via Alessandro Volta, 30

30020 Noventa di Piave (Ve) Italia

T. +39 0421.307.456

F. +39 0421.656.98

[email protected]

P.IVA 03627650264 C.F. 03627650264

Capitale Sociale Euro 400.000,00 i.v.

Reg. Imprese di Venezia n. 03627650264

REA VE326953

www.keyautomation.it

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