Kettler 2 E Pro Street Quick guide

ELECTRIC BICYCLES

MY20K04-2 • 1.0 • 19. August 2019

TRANSLATION OF THE ORIGINAL

OPERATING INSTRUCTIONS

2° E Pro Street, 2° E Pro Street S, 2° E Pro 5, 2° E Pro Cross

KC156-VAKxxx, KC174-VBKxxx, KC157-VAFxxx, KC158-VAKDxx

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP SAFE TO CONSULT AT A LATER DATE

EN_MY20K04-2_0.01_09.18_KETTLER FAZUA.book Page 1 Monday, August 19, 2019 1:53 PM

Distribution or reproduction of these operating instructions

and utilisation or communication of their content is prohibited

unless expressly approved. Any infringement will render the

event that a patent, utility model or industrial design is

registered.

EN_MY20K04-2_0.01_09.18_KETTLER FAZUA.book Page 2 Monday, August 19, 2019 1:53 PM

MY20K04-2_1.0_19.08.2019 1

Data sheet

Surname, first name of the purchaser:

Date of purchase:

Model:

Frame number:

Type number:

Unladen weight (kg):

Tyre size:

Recommended tyre pressure (bar)*: front: rear:

Wheel circumference (mm):

Company stamp and signature:

*After a tyre change, refer to the tyre markings for the permitted tyre

pressures and make sure that they are observed. The recommended tyre

pressure must not be exceeded.

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Contents

MY20K04-2_1.0_19.08.2019

Contents

1 About these instructions 7

1.1 Manufacturer 7

1.2 Laws, standards and directives 8

1.3 Other valid documents 8

1.4 Subject to change 9

1.5 Language 9

1.6 For your safety 10

1.6.1 Instruction, training and customer service 10

1.6.2 Basic safety instructions 11

1.6.3 Warnings 11

1.6.4 Safety markings 12

1.7 For your information 12

1.7.1 Instructions for actions 12

1.7.2 Information on the nameplate 12

1.7.3 Language conventions 15

1.8 Nameplate 16

1.9 Identifying 17

1.9.1 Operating instructions 17

1.9.2 Bicycle 17

2 Safety 18

2.1 Requirements for the rider 18

2.2 Hazards for vulnerable groups 18

2.3 Personal protective equipment 18

2.4 Proper use 19

2.4.1 City and trekking bicycle 19

2.5 Improper use 19

2.5.1 City and trekking bicycle 20

2.6 Duty to take care 21

2.6.1 Rider 21

2.6.2 Operator 21

3 Description 23

3.1 Overview 23

3.2 Handlebars 24

3.3 Wheel and fork 25

3.3.1 Valve 25

3.3.2 Suspension 27

3.3.3 Suspension fork structure 28

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MY20K04-2_1.0_19.08.2019 3

Contents

3.3.3.1 Air suspension fork structure 29

3.4 Brake system 30

3.5 Electric drive system 31

3.5.1 Drive unit 33

3.5.2 Rechargeable battery 34

3.5.3 Control panel 36

3.5.3.1 Display bar 37

3.5.3.2 Level of assistance 38

3.6 Charger 39

4 Technical data 40

5 Transportation, storage and assembly 44

5.1 Transporting 44

5.1.1 Transporting the battery 46

5.1.2 Using the transport securing system 46

5.2 Storing 47

5.2.1 Break in operation 48

5.2.1.1 Preparing a break in operation 48

5.2.1.2 Taking out of operation 48

5.3 Assembly 49

5.3.1 Required tools 49

5.3.2 Unpacking 50

5.3.3 Scope of delivery 50

5.3.4 Commissioning 51

5.3.4.1 Checking the battery 53

5.3.5 Installing the wheel in the Suntour fork 54

5.3.5.1 Installing the wheel with screw-on axle (15 mm) 54

5.3.5.2 Installing the wheel with screw-on axle (20 mm) 56

5.3.5.3 Installing the wheel with a quick release axle 57

5.3.6 Installing the wheel with a quick release 61

5.3.6.1 Checking the stem and handlebars 64

5.3.7 Selling the bicycle 65

6 Before the first ride 66

6.1 Adjusting the saddle 66

6.1.1 Adjusting the saddle tilt 66

6.1.2 Determining the seat height 67

6.1.3 Adjusting the seat height with quick release 68

6.1.4 Setting the height-adjustable seat post 69

6.1.4.1 Lowering the saddle 70

6.1.4.2 Raising the saddle 70

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Contents

MY20K04-2_1.0_19.08.2019

6.1.5 Adjusting the seat position 70

6.2 Adjusting the handlebars 71

6.2.1 Adjusting the height of the handlebars 72

6.2.2 Turning the handlebars to the side 73

6.2.2.1 Checking the clamping force of the quick releases 74

6.2.2.2 Adjusting the quick release clamping force 74

6.3 Adjusting the brake lever 75

6.3.1 Adjusting the pressure point on a Magura brake lever 75

6.3.2 Adjusting the grip distance 76

6.3.2.1 Adjusting the grip distance on a Magura brake lever 77

6.4 Adjusting the suspension 78

6.4.1 Adjusting the negative deflection 78

6.4.1.1 Adjusting the steel suspension fork negative deflection 79

6.4.1.2 Adjusting the air suspension fork negative deflection 80

6.5 Retracting the brake linings 81

7 Operation 82

7.1 Before each ride 84

7.2 Check list before each ride 85

7.3 Charger 86

7.3.1 Connecting the charger to the mains 88

7.4 Rechargeable battery 89

7.4.1 Charging the battery 92

7.4.1.1 Charging the battery in the drive unit 94

7.4.1.2 Charging the battery on the bicycle 95

7.4.2 Inserting the battery into the drive unit 96

7.4.3 Removing the battery from the drive unit 97

7.5 Drive unit 97

7.5.1 Installing the drive unit on the bicycle 97

7.5.2 Removing the drive unit from the bicycle 99

7.6 Drive system 101

7.6.1 Switching on the drive system 101

7.6.2 Switching off the drive system 101

7.6.3 Drive system standstill 102

7.7 Control panel 103

7.7.1 Using the push assist system 103

7.7.2 Selecting the level of assistance 104

7.8 Gear shift 105

7.8.1 Using the derailleur gears 105

7.9 Brake 106

7.9.1 Using the brake lever 110

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MY20K04-2_1.0_19.08.2019 5

Contents

7.10 Suspension and damping 111

7.10.1 Adjusting the compression of the Suntour fork 111

8 Maintenance 112

8.1 Cleaning and servicing 114

8.1.1 After each ride 114

8.1.1.1 Cleaning the suspension fork 114

8.1.1.2 Cleaning the rear frame damper 114

8.1.1.3 Cleaning the pedals 114

8.1.2 Basic cleaning 115

8.1.2.1 Cleaning the frame 116

8.1.2.2 Cleaning the stem 116

8.1.2.3 Cleaning the rear frame damper 116

8.1.2.4 Cleaning the wheel 116

8.1.2.5 Cleaning the drive elements 117

8.1.2.6 Cleaning the chain 117

8.1.2.7 Cleaning the battery 118

8.1.2.8 Cleaning the display 118

8.1.2.9 Cleaning the drive unit 119

8.1.2.10 Cleaning the brake 120

8.1.3 Servicing 120

8.1.3.1 Servicing the frame 120

8.1.3.2 Servicing the stem 120

8.1.3.3 Servicing the fork 121

8.1.3.4 Servicing the drive elements 121

8.1.3.5 Servicing the pedals 121

8.1.3.6 Servicing the chain 121

8.1.3.7 Servicing the drive elements 121

8.2 Maintenance 122

8.2.1 Wheel 122

8.2.2 Checking the tyres 123

8.2.3 Checking the rims 123

8.2.4 Brake system 123

8.2.5 Checking the brake linings for wear 124

8.2.6 Checking the pressure point 124

8.2.7 Checking the brake discs for wear 124

8.2.8 Electrical cables and brake cables 124

8.2.9 Gear shift 125

8.2.10 Stem 125

8.2.11 Checking the chain tension 125

8.2.12 Checking the handlebar grip position 126

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Contents

MY20K04-2_1.0_19.08.2019

8.2.13 USB port 126

8.3 Service 127

8.4 Adjusting and repairing 129

8.4.1 Use original parts and lubricants only 129

8.4.2 Axle with quick release 130

8.4.2.1 Checking the quick release 131

8.4.3 Adjusting the tyre pressure 132

8.4.3.1 Dunlop valve 132

8.4.3.2 Presta valve 133

8.4.3.3 Schrader valve 134

8.4.4 Adjusting the gear shift 135

8.4.5 Cable-operated gear shift, single-cable 135

8.4.6 Cable-operated gear shift, dual-cable 136

8.4.7 Cable-operated twist grip, dual-cable 137

8.4.8 Brake 138

8.4.9 Replacing the lighting 139

8.4.10 Setting the headlight 139

8.4.11 Repair by the specialist dealer 139

8.4.12 Initial help 140

8.4.13 Drive system or control panel does not start up 142

8.5 Accessories 143

8.5.1 Child seat 144

8.5.2 Bicycle trailers 145

8.5.3 Pannier rack 146

9 Recycling and disposal 147

10 Appendix 149

10.1 EC declaration of conformity 149

10.2 Parts list 150

10.3 Table of figures 152

10.4 List of tables 155

10.5 Index 156

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MY20K04-2_1.0_19.08.2019 7

About these instructions

1 About these instructions

Read these operating instructions before

commissioning the bicycle to ensure you use all the

functions correctly and safely. The operating

instructions are not a substitute for personal

instruction by the supplying specialist dealer. The

operating instructions are a component part of the

bicycle. Therefore, if it is re-sold at a later time, they

must be handed over to the subsequent owner.

These operating instructions are mainly intended for

the rider and operator of the bicycle, who tend to be

non-professionals.

Staff at all specialist dealers have specialist training

and qualifications, and are therefore capable of

identifying risks and preventing hazards which may

arise during maintenance, servicing and repairs on the

bicycle. Information for specialist staff does not require

non-professionals to take any action.

1.1 Manufacturer

The manufacturer of the bicycle is:

KETTLER Alu-Rad GmbH

Longericher Straße 2

50739 Köln, Germany

Tel.: +49 6805 6008-0

Fax: +49 6805 6008-3098

E-mail: [email protected]

Internet: www.kettler-alu-rad.de

Text passages which are expressly intended for

specialist staff (e.g. bicycle mechanics) are clearly

marked with a tool symbol.

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About these instructions

MY20K04-2_1.0_19.08.2019

1.2 Laws, standards and directives

These operating instructions comply with the essential

requirements from:

• Machinery Directive 2006/42/EC

• Electromagnetic Compatibility Directive 2014/30/EU

• EN ISO 12100:2010 Safety of machinery – General

principles of design – Risk assessment and reduction,

•EN 15194:2015, Cycles – Electrically power assisted

cycles – EPAC bicycles,

• EN ISO 4210, Cycles – Safety requirements for

bicycles,

•EN 11243:2016, Cycles – Luggage carriers for

bicycles – Requirements and test methods

•EN 82079-1:2012, Preparation of instructions for use

– Structuring, content and presentation – Part 1:

General principles and detailed requirements and

• EN ISO 17100:2016-05, Translation Services –

Requirements for translation service.

1.3 Other valid documents

These operating instructions are only complete in

conjunction with the other valid documents.

The following document applies for this product:

• Charger operating instructions.

No other information is also applicable.

The constantly updated lists of approved accessories

and parts are available to specialist dealers.

EN_MY20K04-2_0.01_09.18_KETTLER FAZUA.book Page 8 Monday, August 19, 2019 1:53 PM

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