Kenmore 920.16201 User manual

Assembly Instructions

Liquid Propane Gas Grill

FLAVOR

Models: 920.16201, 920.16203

EngineeringCodes:KCKt1645- KCK11625

No Tools Required

/'_ CAUTION:

Assemblerllnstallerleavetheseinstructions

withthe consumer.

Consumer/Userreadall theseinstructions

and keepthem ina safe placeforfuture

reference.

•Easy Assembly Instructions

•Important Warranty Information

• Safety and Maintenance Tips

/_WARNING:

Units not equipped with a side burner

CANNOT BE converted to a Side

Burner unit. If a conversion is attempted

the warranty will be voidr

114122420209

Sears, RoebuckandCo.,Hoffman Estates,IL 60179U.S.A.

Table of Contents Page

Hazard Statements ............... 2

Hardware ...................... 2

Product Packaging ............... 3

Assembly Instructions .......... 4-13

Parts Diagram ................. 14

Parts List ..................... 15

Before Use Information ........... 15

Service Numbers ........ Back Cover

Hazard Statements

//_ WARNING:

The edges of sheet metal parts can cause

injury if not handled with care.

USE EXTREME CAUTION!

,_k WARNING:

Combustion by-products produced when

using this product contains chemicals

known to the State of California to cause

cancer, birth defects, or other reproductive

harm.

Z_ WARNING:

To ensure proper gas flow, burner control

valves must be "OFF" before opening the

gas cylinder valve.

//_ WARNING:

Units not equipped with a side burner

CANNOT BE converted to aSide Burner

unit. If a conversion is attempted the

warranty will be void!

/'_ IMPORTANT:

Your grill may not have all the parts

shown. Please refer to the back of these

instructions for a listing of parts for your

specific model of grill.

11412242 (rig. 2)

Hardware

Frame

Front Basket

Assembly for

Model

920.16203

Front

Handle

Assembly

(10)

(32500198)

1/4-20X 2"

CarriageBolt

(2)

(32500197)

10-24x I 3/4

CarriageBolt

Frame

Assembly

Z) (10)

(32500179) (00402371)

10-24x3/4 114-20

CarriageBolt StarWasher

Grill Lid

Grill Lid and Burner

Assembly

132300112)

Hinge Pin T(00402507)

HairPin

Frame Front Handle

Assembly and Front Basket

Assembly

(10) (4)

(32700101) (32700132)

114-20 t0-24

Wing Nut WingNut

Carton Contents

Note: not all parts are shown in

illustration.

Model920.16201

1AssemblyInstruction

Useand Care Manual

HardwarePackage(seepage2, Hardware)

IgniterPackage

LargeHardwarePackage

FrameKitBox

BaseAssembly

ControlPanelAssembly

HeatShield

BottomCasting

TopCasting

Burner

Handle

HeatTent

CookingGrid

BottomWarmingRack

FrontBasket

CyfinderWire

2-SplashShields

2 Sidetables

2-BasketEndCaps(left and Right)

Model920.16203

1-AssemblyInstruction

Useand CareManual

HardwarePackage(seepage2, Hardware)

IgniterPackage

LargeHardwarePackage

FrameKitBox

SideBurnerKit Box

BaseAssembly

ControlPanelAssembly

HeatShield

BottomCasting

TopCasting

Burner

SideBurner

Handle

HeatTent

CookingGrid

BottomWarmingRack

TopWarmingRack

FrontBasket

Side Basket

CylinderWire

Sidetables

2-SplashShields

2-BasketEndCaps(leftandRight)

FrameKit

Top

for model

920.16201)

11412242 (Pg, 3)

Assembly instructions

I MPORTANT: Duringassembly,referto PartsDiagramand PartsListson pages14and 15.

Step 1

Open the Frame Kit,

Remove Legs (4 and 13), 2 carriage bolts (DU) and 2wing nuts (CP).

Locate the Base Assembly (1), Bottom

Casting (42) and Grease Can Wire nmiddleholes

(49) for assembly in this step.

1a-Insert Legs (4 and 13) and

align middle holes, Figure 1.

Ib-Lower legs at the same

time onto the Base Assembly

(t). Snap into place, Figure 2.

Correct Incorrect

1 C- Place the Iocator pins on the

Bottom Casting (42) into the

alignment holes on the legs.

Secure with 2 carriage bolts (DU),

2star washers and 2 wing nuts

(CP), Figure 3.

1d-Placethe Grease Can Wire (49)

into the Bottom Casting, Figure 4.

Note: Grease can not included.

Use an ordinary soup can.

Locatorpins

•!•!

11412242 (Pg.4)

Step 1

ld !

DU 42

11412242 (Pg 5)

Step 2

Remove the remaining parts from the Frame Kit: 4 Side Supports (11), 8carriage

bolts (DU), and 8 wing nuts (CP).

Locate 1 or 2 Sidetable(s) (9), Control Panel (25), 2 Control Knobs (32), and Side

Burner Kit, if needed, for assembly in this step.

2a-insert 2 Side Supports (11)

inside the Sidetable (9) until the

tabs on the Sidetable snap into

the notches, Figure 1.

2b-Loosely attach the

Sidetable assembly to the

leg with 3 carriage bolt

(DU), 3 star washers and

3 wingnuts (CP), Figure 2.

2C-If the grill has two side tables,

repeat steps 2a and 2b.

If the grill has a side burner, attach

the 2remaining Side Supports

(11) as described in 2b. Assemble

the side burner components per

the assembly instructions located

in the side burner kit.

ID w

IMPORTANT:Model920.16201cannot

be convertedtoa SideBurnerunit.If a

conversionis attemptedthewarrantywill

be void!

2d-Remove the 4 wingnuts (CP), 4

star washers (MR) and 4 carriage

bolts (DU) from the back legs

and side supports. Place the Back

Brace (10) inside the two back legs

and secure with the carriage bolts,

star washers and wingnuts, Figure 3.

11412242 (Pg 6)

of grill

Step 2

2e-Slide the Control Panel

Assembly (25) over the

front legs. Place the

notch on the Control

Panel between the leg

and head of the carriage

bolt. Secure the top hole

to the legs with 2

carriage bolts (DU), 2

star washers (MR) and 2

wing nuts (CP). Place

the 2 Control Knobs

(32) onto the valve

stems, Figure 4.

11412242(Pg. 7)

IN.p3

Locate the Burner (43),Heat Shield (47a), Collector Box (44), 2 Splash Shields (45),

Igniter package, Top Casting (55), Handle (58), Nameplate (56), Heat Tent (61), and

Cooking Grid (63).

3a.Place the Heat Shield (47a) over

the valve offices, Figure 1.

Note: The Heat Shield slides

onto the Valve. The Burner will

hold the Heat Shield in place.

3b- Clip the Collector Box (44) into

place on the Burner (43). The

Notch fits over the burner edge,

Figure 2.

3C-Set the 2 Splash Shields (45) over

the two oval holes in the Bottom

Casting. Place the Burner into the

bottom casting, aligning the Venturi

Tubes over the valves. Secure

burner with 2 hair pins (WO), Figure

Backview 2

Important: Position the Burner

Venturi Tubes over the valve

orifices. The orifices must be

visible through the venturi tube's

air openings.

11412242 (Pg 8)

43 x

3d-Push the Main Burner Wire (26b)

onto the back of the Push Button Igniter

(26). Snap the Igniter into the Control Panel,

Figure 4.

The main Burner wire attaches to the

main burner electrode; see figure A.

The Electrode Tip is located on the Burner

assembled in the bottom casting; see figure B.

For the Side Burner igniter use assembly

instructions found in the Side Burner Kit.

26b

Test the Igniter:

(See Use and Care Manual)

If the spark does not appear:

- Check the wire connection to the Igniter.

- Check the Collector Box electrode installation

to the main burner.

3e-Snap the Nameplate (56) into the Top

Casting (55).

Attach the Handle (58) to the Top Casting

with 2 screws (SB) and 2 wing nuts (DZ),

Figure 5.

3f- Attach the Top Casting assembly to

the Bottom Casting with the 2 clevis

pins (VE) and 2 hair pins (WO). Place

the Heat Tent (61) and

Cooking Grid(s) (63)

into the Bottom

Casting, Figure 6. 55

Z_ CAUTION: This

grill is equipped with a

Heat Tent, DO NOT

use Lava rock or

ceramic briquettes.

558

11412242 (Pg. 9)

8telp 4

Locate Warming Rack(s) (65 and 66), and 1 Side Basket (80, for model 16203).

4a-Place the Warming Rack (65) into the Top Casting first, then lower and insert the

pivot wires into the Bottom Casting. To center the rack, slightly bend the pivot

wires to adjust for a tight fit.

Model 920.16201]

4a-Place the Warming Rack (65) into the Top Casting first, then lower and insert the

pivot wires into the Bottom Casting. Place the Top Warming Rack (66) into the

Top Casting first, then lower and insert the pivot wires into the bottom warming rack.

Model 920.16203

11412242(Pg. 10)

This manual suits for next models

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