Kenmore 415.162020 User manual

Assembly Instructions/Use and Care Manual

Liquid Propane Gas Grill

with VapoRISER Smoking Tray

Model No. 415.162020

This Grill Is For

Outdoor Use Only

NO TOOLS

ASSEMBLY

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

To Installer/Assembler: Leave

these instructions with

consumer.

To Consumer: Keep this

manual for future reference.

Assembly Questions?

Call 1-800-4-MY-HOME®

Parts Ordering:

Call 1-800-366-PART (7278)

CAUTION

• Read and follow all Safety

Statements, Assembly Instructions

and Use & Care Directions before

attempting to assemble and cook.

• Some parts may contain sharp edges,

especially as noted in these

instructions. Wear protective gloves

if necessary.

WARNING

• Read this manual before cooking on

grill. Failure to follow all

manufacturer's instructions could

result in fire or explosion which could

cause property damage, personal

injury or death.

• Combustion by-products produced

when using this product contain

chemicals known to the State of

California to cause cancer, birth

defects, or other reproductive harm.

463731403 / 0-4165217 (11-04-02)

• Parts

• Assembly

• Safety Rules

• Use and Care

• Troubleshooting

2 • 463731403

FOR YOUR SAFETY

1. Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP tank not connected for use shall

not be stored in the vicinity of this or any

other appliance.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

WARNING

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,

please call . You will be speaking to a

representative of the grill manufacturer and not a Sears

employee. To order new parts call Sears at .

1-800-241-7548

1-800-4-MY-HOME®

Product Record

IMPORTANT: Fill out the product record information below.

Model Number

UPC (on carton) Label Lot # GG

Serial Number

Date Purchased

CAUTION

For residential use only. Do not use for commercial

cooking.

WARNING

CARBON MONOXIDE HAZARD

Burning charcoal releases carbon monoxide which has no

odor and can cause serious injury or death. Never burn

charcoal inside homes, vehicles or tents.

Installation Safety Precautions

•

National Fuel Gas Code, NFPA 54 / ANSI

Z223.1

NFPA/ANSI 58.

National Electrical Code, ANSI / NFPA 70.

Use grill only with LP (propane) gas and the regulator/valve

assembly supplied.

Grill installation must conform with local codes, or in their

absence with

. Handling and storage of LP cylinders must conform to

LP Gas Code Grill is not for use in or on

recreational vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

Keep any

electrical cords and/or fuel supply hoses away from any hot

surfaces.

• This grill is safety certified for use in the United States only. Do

not modify for use in any other location. Modification will result

in a safety hazard.

DANGER

Safety Symbols

The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Be alert to the possibility of serious bodily injury

if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

463731403 • 3

TABLE OF CONTENTS WARRANTY

For Your Safety ......................................2

Grill Service Center...................................2

Product Record Information ............................2

Installation Safety Precautions ..........................2

Safety Symbols......................................2

Kenmore Grill Warranty ...............................3

Parts List...........................................4

Parts Diagram.......................................5

Assembly ........................................6-14

Use and Care ...................................15-23

VapoRISER Smoking Tray .....................21

Cooking Chart...............................22

Troubleshooting .............................23

KENMORE GRILL WARRANTY

Full 1-Year Warranty on Grill

For one year from the date of purchase Sears will repair or

replace, at our option, any grill part (except for paint finish)

that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From one year after the date of purchase for the designated

time periods listed below, Sears will replace the following grill

parts if they are defective in material or workmanship. You

will be charged for labor.

• Lifetime of Grill: Aluminum Top and Bottom Castings

(except for paint finish)

• 2 years: Burner Assembly

WARRANTY SERVICE

Warranty service is available by contacting Sears at

WARRANTY RESTRICTIONS

This warranty is void if grill is used for commercial or rental

purposes.

This warranty applies only when the grill is used in the United

States.

This warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA,

Hoffman Estates, IL 60179

1-800-4-MY-HOME®

PARTS LIST – Model No. 415.162020

Key Qty Description Part #

1 2 Leg Assembly .......................4502443

2 1 Base ..............................4502429

3 8 #10-24x2” Carriage Bolt ...............4080064

4 10 #10-24 Plastic Tee Knob...............4080091

5 1 Midshelf ...........................4151034

6 2 Wheel Assembly.....................4310003

7 4 1” Hitch Pin.........................4080062 STD624001

8 2 Leg Extender .......................4154556

9 1 Grill Bottom.........................4580428

10 1 Burner Assembly ....................4505074

11 1 Collector Box .......................4500278

12 1 Electrode ..........................5156119

13 1 #10-16x1/2” Self-Tap Screw ............4080059 STD611005

14 1 Control Panel .......................4526143

15 1 Valve/Hose/Regulator Assembly ........4524165

16 2 Valve Clip ..........................4156172

17 4 #10x1/2”, T-20, Self-Tap Screw .........4080043

18 2 Control Knob........................4154559

19 1 Ignitor .............................4153713

20 1 Ignitor Wire .........................4153720

21 2 1/4-20x1-1/4” Carriage Bolt ............4080615 STD532512

22 2 1/4-20 Wing Nut .....................4080221 STD541625

23 2 #10-24x1-1/4” Carriage Bolt ............4080074

Key Qty Description Part #

24 1 Tank Wire ..........................4151019

25 1 Vaporiser Bar Wire ...................4151036

26 2 Vaporiser Bar .......................4500268

27 1 Front Panel.........................4502456

28 1 Front Panel Shelf ....................4154518

29 4 Push-Fastener ......................4080679

30 1 Panel Wire .........................4151040

31 4 EndCap...........................4080065

32 2 Side Shelf ..........................4154372

33 8 #10-12x1-7/8” Wing Screw.............4080096

34 1 Grill Lid ............................4580399

35 2 1/4x1-1/8” Hinge Pin..................4156513

36 1 Handle ............................4154473

37 2 #10-24x1” Machine Screw .............4080302 STD511010

38 2 #10-24 Wing Nut.....................4080063 STD541610

39 1 Heat Indicator with Bracket.............4156800

40 1 #10-24 Hex Nut (keps) ................4080208 STD541410

41 1 Logo Plate .........................4156081

42 2 3/16” Pal Nut........................4153096

43 1 SwingAway .........................4152124

44 1 Cooking Grate ......................4152739

45 1 Grease Clip.........................5156607

4 • 463731403

PARTS DIAGRAM – Model No. 415.162020

735 21

33 17

17 23

22 33

463731403 • 5

6 • 463731403

ASSEMBLY – Model No. 415.162020

1Cart Assembly Step 1

Position base on edge with tank hole to left side.

Insert legs into base and attach with carriage bolts

and plastic wing nuts. DO NOT FULLY TIGHTEN.

Insert midshelf into holes on insides of legs, long

wires toward left side. Fully tighten carriage bolts

and plastic wing nuts.

Leg Assembly

Long midshelf wire

to left side.

Base

USE TOP HOLE

IMPORTANT!

Qty. 8

463731403 • 7

2Cart Assembly Step 2

Insert wheel/hubcap assemblies into

bottom holes on left legs.

Secure beneath base with hitch pins.

See inset below.

Push leg extenders into right legs.

Leg Extender

Wheel/Hubcap Assembly

Completed assembly with

hitch pin in axle bolt.

Qty. 2

8 • 463731403

3Grill Bottom/Control Panel Assembly And Tank Wire

Carefully place grill bottom/control panel

assembly onto cart, so as not to scratch paint

on legs.

Insert carriage bolts through grill bottom and

center hole in support bar. Secure with metal

wing nuts.

Insert carriage bolts through control panel and

front holes in support bar. Secure with plastic

wing nuts.

Insert ends of tank wire into

slots on each side of tank

hole in grill base. Lean tank

wire toward midshelf.

Grill Bottom/Control Panel Assembly

Support Bar

Center Hole

Support Bar

Front Hole

NOTE: Wheels are to left side.

Qty. 2

Tank Wire

463731403 • 9

4VapoRISER Bars And Wire Assembly

Place VapoRISER bar wire into grill bottom

with middle section of wires pointing down.

Rest VapoRISER bars on wire and bar supports

at each end of grill bottom.

NOTE: See Use and Care section for alternate bar

positions and usage.

VapoRISER Bars

VapoRISER Bar Wire

VapoRISER Bar Support

Middle section of

wire pointing down.

10 • 463731403

5Front Panel, Shelf And Wire Assembly

Hook outer wires on panel wire into holes in panel,

then slide remaining wires into front of shelf.

Snap shelf into front panel.

Slide top edge of front panel UNDER control panel.

Secure panel to legs with push-fasteners.

Qty. 4

Attach front

panel to legs.

Snap front panel shelf

into front panel.

Attach wire to front

panel and shelf.

Top of front panel

fits UNDER control

panel.

1st

2nd

3rd

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