Kemppi FE20 User manual

Operating manual

Käyttöohje

Bruksanvisning

Brugsanvisning

Gebrauchsanweisung

Gebruiksaanwijzing

Manuel d’utilisation

Manual de instrucciones

Instrukcja obsługi

Инструкции по эксплуатации

操作手册

Manual de utilização

Manuale d’uso

20, 25, 27, 32, 35, 42

OPERATING MANUAL

English

CONTENTS

1. Introduction ......................................................................................................................... 3

1.1 General ....................................................................................................................................... 3

1.2 Produktintroduktion ............................................................................................................. 3

1.3 Operation Safety..................................................................................................................... 4

2. Connecting the gun........................................................................................................ 5

3. Use and maintenance.................................................................................................... 7

4. Operation disturbances ............................................................................................... 9

5. Ordering numbers.........................................................................................................10

6. Technical data...................................................................................................................15

FE 20, 25, 27, 32, 35, 42

1. INTRODUCTION

1.1 General

Congratulations on choosing the Kemppi equipment. Used correctly, Kemppi products can

signicantly increase the productivity of your welding, and provide years of economical

service.

This operating manual contains important information on the use, maintenance and safety of

your Kemppi product. The technical specications of the equipment can be found at the end

of the manual.

Please read the operating manual and the safety instructions booklet carefully before using

the equipment for the rst time. For your own safety and that of your working environment,

pay particular attention to the safety instructions in the manual.

For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi

dealer, or visit the Kemppi web site at www.kemppi.com.

The specications presented in this manual are subject to change without prior notice.

Important notes

Items in the manual that require particular attention in order to minimise damage and

personal harm are indicated with the NOTE! notation. Read these sections carefully and follow

their instructions.

Disclaimer

While every eort has been made to ensure that the information contained in this guide

is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi

reserves the right to change the specication of the product described at any time without

prior notice. Do not copy, record, reproduce or transmit the contents of this guide without

prior permission from Kemppi.

1.2 Produktintroduktion

Kemppi FE MIG/MAG guns are designed for professional users, mainly welding ferrous

materials. They are compatible with all MIG/MAG welding equipments tted with a Euro

connector.

1.3 Operation Safety

Please read and follow these operational safety instructions when installing, operating and

servicing the welding gun.

Welding arc and welding spatter

Welding arc can harm unprotected eyes. Also be aware of the risks to other people in and

around the working area, as reected arc and arc ash presents a serious risk. Welding arc

and hot spatter will burn unprotected skin. Use specied, good quality safety equipment and

protective clothing.

Danger for re or explosion

Observe the local re safety regulations and complete an adequate risk assessment, prior to

commencing work. Remove ammable or explosive materials from welding place. Always

ensure there is adequate re-ghting equipment available. Be aware of welding hazards eg.

the danger of re or explosion when welding container type work pieces or enclosed spaces.

NOTE! Fire can start from welding sparks and hot spatter, even several hours after the welding

work has nished!

Mains voltage

Never take the welding machine inside a work piece (eg. container or truck). Do not place

the welding machine on a wet surface. Always check cables before operating the machine.

Change defective cables without delay. Defective cables may cause an injury or increase

the risk of re. Connection cables and hoses should be protected from damage from heavy

objects, sharp edges or hot work pieces.

Welding power circuit

Protect yourself by using proper protective clothing suitable for the welding application

and environment. Do not work in wet or damp conditions. Do not wear wet clothing when

welding. Never use equipment with defective or damaged cables. Unless in a designed gun

holder, do not place the welding gun on the welding machine if the machine is live. Never

point the welding gun towards your face or that of others.

Welding fumes

Ensure there is sucient ventilation during welding. Observe safety recommendations and

precautions when welding metals which contain lead, cadmium, zinc, mercury or beryllium

and other harmful substances. Ensure you use appropriate protective respiratory equipment

suitable for the welding application, environment and materials being welded.

FE 20, 25, 27, 32, 35, 42

2. CONNECTING THE GUN

Check wire liner and contact tip suit the wire type and size used. For further information,

please refer to section 5. Ordering numbers in this manual.

Dress the sharp ller wire. Improves wire loading and consumables life.

Connect the welding gun and hand tighten the collar.

FE32

WIRE INCH

GAS TEST

SET

PANEL

SAVE

SET

ch clear

ch remote

MEMORY

SELECT

quick

setup

weld

data

ARC FORCE

DYNAMICS

SETUP

MMA

PEN

MMA

WISE

1-MIG

MIG

POWER

SYNERGIC

PROGRAM

m/min

SF 53W

W004270

/ MINILOG

Load ller wire using the WIRE INCH button, or use the gun trigger.

FE 32

l/min

WIRE INCH

GAS TEST

SET

PANEL

SAVE

SET

ch clear

ch remote

MEMORY

SELECT

quick

setup

weld

data

ARC FORCE

DYNAMICS

SETUP

MMA

PEN

MMA

WISE

1-MIG

MIG

POWER

SYNERGIC

PROGRAM

m/min

SF 53W

W004270

/ MINILOG

Check gas ow rate and adjust to suit your application.

Trim excess ller wire at a slight angle before welding. This improves ignition.

FE 20, 25, 27, 32, 35, 42

FE 32

Enjoy using FE welding gun!

3. USE AND MAINTENANCE

The amount of use and working environment should be taken into consideration when

planning the maintenance of MIG guns. Correct use and preventive maintenance will help

ensure trouble-free operation and excellent gun life.

Due to high temperatures and wear, the welding end of the MIG gun requires the most

frequent maintenance. The condition of other parts, including the gun cable, should also be

checked for wear or damage.

When tting new liners, lay the gun straight on a at surface.

The gun is equipped at the factory with a spiral liner for welding normal steel wire. Before

connecting the gun to the welding machine, make sure that the liner type meets the

recommendations for the welding ller wire to be used.

Components can become lose during welding heat cycles. Check regularly.

Gun cable

Clear dust from the liner every day during heavy use.

• Clean wire liner when replacing wire reel, or more often.

• Check daily that insulations of handle and gun cable are undamaged.

• Check that there are no sharp bends in gun cable.

Check and remove any spatter build-up from the nozzle.

FE 20, 25, 27, 32, 35, 42

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