Keiser 3103XX User manual
ASSEMBLY INSTRUCTIONS
3103XX
8-foot ceiling
3104XX
9-foot ceiling
3105XX
8-foot ceiling
3106XX
9-foot ceiling
Height clearance 96 in (2,439 mm) 108 in (2,743 mm) 96 in (2,439 mm) 108 in (2,743 mm)
Footprint (DxW) 61 in x 71 in (1,550 mm x 1,804 mm) 93 in x 71 in (2,362 mm x 1,804 mm)
Insert Platform
conguration (DxW) - not applicable - 98 in x 71 in (2,489 mm x 1,804 mm)
Olympic Lifting
Insert Platform
conguration (DxW)
138 in x 100 in (3,505 mm x 2,540 mm) 172 in x 100 in (4,369 mm x 2,540 mm)
Free Space
around Equipment
(recommended)
INSTALLATION REQUIREMENTS
Note to Installer: Be sure to leave Assembly Instructions with the customer.
Note to Customer: Keep Assembly Instructions for future reference.
Skill level: Professional installation is required by qualied personnel.
Product failure due to improper installation is not covered under warranty.
READ CAREFULLY. KEEP THESE INSTRUCTIONS.
KEISER CORPORATION
2470 S. Cherry Ave.
Fresno, CA 93706
CUSTOMER SUPPORT
If you have any questions regarding the Assembly Instructions
after reading this guide, contact Keiser Customer Support:
1 559 256 8000
service@keiser.com
keiser.com/support
315503_A
HALF RACK
KEISER STRENGTH
Verify planned equipment location is a solid, level, and structurally sound surface and meets the following dimensions criteria:
MODELS:
3103XX
8-foot ceiling
3104XX
9-foot ceiling
3103XX model 3105XX model
3105XX Long Base
8-foot ceiling
3106XX Long Base
9-foot ceiling
72 inches
(1,829 mm)
Sides* 48 inches
(1,219 mm)
Front 12 inches
(305 mm)
Rear
*Multiple Racks may share side Free Space.
HALF RACK, HALF RACK LONG BASE
ASSEMBLY INSTRUCTIONS 02
02 — GENERAL INFORMATION
02_INTRODUCTION
02_RECORD YOUR SERIAL NUMBER
02_REGISTER YOUR PURCHASE
03 — IMPORTANT SAFETY
INFORMATION
03_SAFETY & SERIAL NUMBER LABELS
04 — EQUIPMENT SPECIFICATIONS
05_TRAINING SPACE
06 — ASSEMBLY
06_BEFORE YOU BEGIN
06_TOOLS AND MATERIALS REQUIRED
07_PARTS LIST
08_UNPACKING
09_ASSEMBLY PROCEDURE
17 — FINAL INSTALLATION CHECKLIST
Register your product to stay informed of safety notications
and for faster, more accurate warranty service.
Scan the QR Code below to access the interactive online
warranty registration.
https://www.keiser.com/forms/warrantyregistration
KEISER CUSTOMER SUPPORT
1 559 256 8000
service@keiser.com
keiser.com/support
After assembly, please record the serial number in the
space provided below.
Extra lines provided for multiple units.
Serial Nos.:
RECORD YOUR SERIAL NUMBER
REGISTER YOUR PURCHASE
Congratulations on the purchase of your Keiser Half Rack
and welcome to the Keiser family. For your safety, and to
ensure optimal equipment performance, please read and
understand this manual before assembly. If you have any
questions regarding assembly after reading this manual,
our Keiser Customer Support team will be happy to assist
by telephone at 1 559 256 8000, online 24/7 at keiser.
com/support, or by email at service@keiser.com.
Yours in Health,
Keiser Corporation
INTRODUCTION
GENERAL INFORMATION
CONTENTS
SCAN
KEISER CORPORATION
2470 S. Cherry Ave.
Fresno, CA 93706
Serial Number Location
│ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ │
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│ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ │
SERIAL NO.: 888888-88888
MODEL: 003105XXXX
03
HALF RACK, HALF RACK LONG BASE
ASSEMBLY INSTRUCTIONS
IMPORTANT SAFETY INFORMATION
1. Read these instructions. Keep these instructions.
2. Heed all warnings. Follow all instructions.
3. Professional installation is required by qualied personnel
as dictated by authority having jurisdiction.
4. Safety Glasses required during assembly.
5. For easier installation and personal safety, two people are
required to assemble this equipment.
6. All hardware required for assembly of the equipment has
been provided by Keiser Corp. Use only hardware specied
by Keiser Corp.
7. Tighten all bolts and carefully examine your installation
prior to use of the Half Rack to ensure that it is securely
fastened in place.
8. Never connect Keiser pneumatic equipment to an air
source that is capable of exceeding 120 psi (pounds per
squareinch)/8.27bar.OverpressurizingKeiserpneumatic
equipment may cause tubing to burst, breakage of
equipment,abnormaloperation, orseriousinjury.Useonly
clean, dry, regulated compressed air at the rated pressure
range of 100–120 psi / 6.89–8.27 bar.
9. Replacedamaged,worn,orbrokenpartsimmediatelyusing
only Keiser supplied components. Keep the Half Rack out
of use until repaired.
10. Only use attachments/accessories specied by Keiser
Corporation.
11. Failure to perform the nal installation checklist before
normal use of the Half Rack will void the warranty and
could result in serious injury.
12. KeiserCorporationisnotresponsiblefordamageorserious
injury caused by incorrect installation, assembly, or use.
13. Use of the Half Rack or any purpose not explicitly specied
bythemanufacturerwill voidthe warrantyandcouldresult
in serious injury.
14. It is the responsibility of the facility owner or owner of
the Half Rack to instruct users on the safe and proper
operation of the equipment.
15. Users, agents, and/or anyone directing the use of the Half
Rackshalldetermine thesuitabilityoftheequipmentforits
intended use, and said parties are specically put on notice
that they shall assume all risk and liability in connection
herewith.
CONVENTIONS USED
This Assembly Instruction contains the following marks:
WARNING: Indicates a hazardous situation that, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury.
HEAVY OBJECT: Indicates help is required during lifting
to avoid muscle strain or back injury.
TWO-PERSON PROCEDURE: Indicates help is required
to safely and successfully complete installation.
IMPORTANT: Indicates information considered critical,
but not hazard-related.
Maintain safety and serial number labels. Do not remove
labels for any reason. They contain important information.
If unreadable or missing, contact Keiser Corporation for a
replacement by telephone at 1 559 256 8000, online 24/7
SAFETY & SERIAL NUMBER LABELS
│ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ │
│ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ │
│ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ ││ │ │ │ │ │ │ │ │ │ │ │ │
SERIAL NO.: 888888-88888
MODEL: 003105XXXX
315615
HALF RACK, HALF RACK LONG BASE
ASSEMBLY INSTRUCTIONS 04
EQUIPMENT SPECIFICATIONS
3103 HALF RACK
8-foot ceiling
3105 HALF RACK LONG BASE
8-foot ceiling
3106 HALF RACK LONG BASE
9-foot ceiling
3104 HALF RACK
9-foot ceiling
655 lbs
(297 kg)
92 in
(2,337 mm)
71 in
(1,804 mm)
71 in
(1,804 mm)
61 in
(1,550 mm)
666 lbs
(302 kg)
61 in
(1,550 mm)
104 in
(2,642 mm)
713 lbs
(324kg)
92 in
(2,337mm)
71 in
(1,804 mm)
71 in
(1,804 mm)
93 in
(2,362 mm)
93 in
(2,362 mm)
724 lbs
(329 kg)
104 in
(2,642 mm)
Additional Specications, all Half Rack Models:
Cable Resistance Range: 0 - 200 lbs / 0 - 91 kg
Power: Size D Battery, quantity 2
Frame: Powder-coated steel (matte black nish, standard)
Size and weight specications:
Figure 1. Equipment Size and Weight Specication
HALF RACK, HALF RACK LONG BASE
ASSEMBLY INSTRUCTIONS 05
Figure 2. Training Space
The minimum recommended amount of Free Space around the equipment is 72 inches (1,829 mm) for the sides, 48 inches
(1,219 mm) for the front, and 12 inches (305 mm) for the rear (see Figure 2). Half Racks arranged side by side may share the
Free Space.
TRAINING SPACE
3105, 3106 Half Rack Long Base with
Olympic Lifting Insert Platform
3105, 3106 Half Rack Long Base
with Insert Platform
3103, 3104 Half Rack
with Olympic Lifting Insert Platform
3103, 3104 Half Rack
3105, 3106 Half Rack Long Base
FOOTPRINT FREE SPACE
Footprint (DxW):
61 in x 71 in (1,550 mm x 1,804 mm)
Footprint (DxW):
93 in x 71 in (2,362 mm x 1,804 mm) Footprint (DxW):
98 in x 71 in (2,489 mm x 1,804 mm)
Footprint (DxW):
172 in x 100 in (4,369 mm x 2,540 mm)
Footprint (DxW):
138 in x 100 in (3,505 mm x 2,540 mm)
12 in
(305 mm)
72 in
(1,829 mm)
72 in
(1,829 mm)
48 in
(1,219 mm)
12 in
(305 mm)
72 in
(1,829 mm)
72 in
(1,829 mm)
48 in
(1,219 mm)
12 in
(305 mm)
72 in
(1,829 mm)
72 in
(1,829 mm)
48 in
(1,219 mm)
NOTE: Optional Accessories (Dip Bar Station, Land Mine, Chin Up Bar) may require additional Free Space, depending on the accessory type and exercise
routine. Plan space accordingly to allow for a safe workout, free from obstruction.
12 in
(305 mm)
72 in
(1,829 mm)
72 in
(1,829 mm)
48 in
(1,219 mm)
12 in
(305 mm)
72 in
(1,829 mm)
72 in
(1,829 mm)
48 in
(1,219 mm)
HALF RACK, HALF RACK LONG BASE
ASSEMBLY INSTRUCTIONS 06
ASSEMBLY
BEFORE YOU BEGIN
IMPORTANT:
• Ensure the oor is a solid, level, structurally-sound surface.
• Clear around and above the assembly area of any obstructions.
• Check location meets the Training Space criteria (see Training Space section, page 5).
• Insert Platform or Olympic Lifting Insert Platform congurations: Assemble platform rst as the Half Rack will be assembled
and mounted onto the platform.
EQUIPMENT ANCHORING
The standard Half Rack assembly conguration may be anchored directly onto concrete ooring at the four anchor points (see
Figure 3; anchor bolts not supplied). All other assembly congurations (Insert Platform and Olympic Lifting Insert Platform)
requires the Half Rack to be bolted onto the platform (hardware supplied by Keiser Corp.).
All Anchors Fasteners:
• Use only anchors that are suitable for equipment height
and weight.
• Minimum concrete thickness: 5 in (127 mm).
• Anchors must reach minimum embedment as specied
by the manufacturer to ensure design values are kept.
• Do not reuse anchors as they are designed for one-time
use only.
• Covered oors (wood, carpet, rubber, etc.) — cut out the
oor mount plate pattern to mount equipment directly
onto concrete. Ensure equipment makes full contact with
the concrete oor; no gaps.
• It is the responsibility of the facility owner to adhere to
building codes and ordinances.
All Keiser Racks are designed for stability when used as intended.
Professional installation is required by qualied personnel. Read through these instructions carefully before assembling the
equipment. Heed all warnings and safety information presented in this Assembly Instruction. Do not skip, substitute, or modify
any assembly procedure or steps. Doing so could result in serious injury. Product failure due to improper installation is not covered
under warranty.
TOOLS AND MATERIALS REQUIRED
Figure 3. Anchor Points of the Half Rack
Hole diameter:
0.50 in / 13 mm
IMPORTANT: Avoid the use of a power drill/driver for driving bolts during assembly to prevent damaging equipment.
3/16-inch
Allen Wrench
Lint-free cloth9/16-inch Torque Wrench
(Open-End or Crowfoot attachment)
25 ft-lbs
(34 Nm)
9/16-inch Combination
Ratcheting Wrench
Ratchet Wrench, Extension
with 9/16-inch Socket
Safety BladeCutting PliersSafety Glasses
1/2-inch Combination
Ratcheting Wrench
Driver with Phillips Bit
(Required for closed crate only)
HALF RACK, HALF RACK LONG BASE
ASSEMBLY INSTRUCTIONS 07
PARTS LIST
Description Description
Qty Qty
FBar Catch Set 1
CPosts* 2
EWeight Stacks 2
I
J
K
L
M
Power Displays
eChip Set
Extension Strap Set
Barbell Attachment Set
Weight Stack Decals Set
2
1
1
1
1
DCantilever Spotting Bars 2
BBottom Frames* 2
APower Modules 2
G
H
Bench Positioner Bar with Cable Tray
Cross Brace
1
1
NOTE: Optional Olympic Lifting Insert and Insert Platforms (including optional accessories) not shown. Check for any damage or missing
parts. If parts are damaged or missing, contact your local dealer, distributor, or Keiser Customer Support by telephone at 1 559 256 8000.
All hardware required for assembly included and fastened on parts (anchor fasteners not included).
A
B
C
D
E H
I
J
K L
M
G
F
IMPORTANT:
Power Modules and
Bottom Frames
are connected by
Cables and Wires.
Keep Connected.
Items not to scale
Figure 4. Half Rack Parts List
* Model 3106XX 9' Half Rack Long Base shown. Bottom Frames and Posts for models 3103XX, 3104XX, and 3105XX have similar appearance.
HALF RACK, HALF RACK LONG BASE
ASSEMBLY INSTRUCTIONS 08
UNPACKING
TWO-PERSON PROCEDURE: Due to the size of the equipment parts, help is required to safely and successfully complete
the assembly procedure.
HEAVY OBJECT: Help is required during lifting to avoid muscle strain or back injury.
IMPORTANT: Crate conguration varies based on customer order and shipping destination. Do not discard shipping crate
materials or hardware until assembly is successfully completed.
UNPACKING: Position the shipping crate in a cleared area. Open crate to expose the equipment as shown in Figure 5. Remove
all parts from the crate by releasing all cable ties, shipping material, and wood screws.
Unbolt Weight Stacks from Posts
Keep bolts/washers for assembly
Figure 5. How to Unpack the Half Rack
Model 3106XX 9' Half Rack Long Base shown. Bottom Frames and Posts for models 3103XX, 3104XX, and 3105XX have similar appearance.
TOOLS REQUIRED:
Cutting
Pliers
*Drill Driver with
Phillips Bit
*Required for closed crate only
Safety
Blade
1/2 in. and 9/16 in.
Combo Ratcheting
Wrenches
Ratchet Wrench with
1/2 in. and 9/16 in. Sockets
HALF RACK, HALF RACK LONG BASE
ASSEMBLY INSTRUCTIONS 09
ASSEMBLE YOUR INSERT PLATFORM OR OLYMPIC LIFTING INSERT PLATFORM FIRST
See platform assembly diagram included with the platform.
Proceed to Step 1 to assemble and mount your Half Rack on your platform type.
Insert Platform Olympic Lifting Insert Platform
FRONT FRONT
ASSEMBLY PROCEDURE
1
TWO-PERSON PROCEDURE: Due to the size of the equipment parts, help is required to safely and successfully complete
the assembly procedure.
HEAVY OBJECT: Help is required during lifting to avoid muscle strain or back injury.
RIGHT
LEFT
REAR
FRONT
x4
Anchor Points
BOTTOM FRAME PLACEMENT
Lay the Bottom Frames at the desired location. Remove Base Plate Screws and Washers.
PLATFORM CONFIGURATIONS: Set the Bottom Frames on the Platform. Align the four Anchor Points to the
Platform mount holes. DO NOT INSTALL MOUNTING HARDWARE SCREWS (included with the Platform) until after
Steps 2 through 4 have been completed.
Base Plate
Screws and Washers
HALF RACK, HALF RACK LONG BASE
ASSEMBLY INSTRUCTIONS 10
Align mount holes and attach the Power Module using
the Screws/Washers removed in Step 1. Repeat the
process for the opposite side.
Connect and install the Power Display.
2INSTALL POWER MODULES AND DISPLAY
Have your helper raise the Actuator Tab (press Foot Pedal) as you begin to position the Power Module on the Base Plate.
Release the Foot Pedal before the Actuator Tab enters the Power Module; pull the wire and air lines through the Bottom
Frame. Position the Actuator Tab to rest under the Thumb Button. Repeat the process for the opposite side.
RIGHT
LEFT
REAR
FRONT
RIGHT
Power Module
LEFT
Power Module
A
B C
IMPORTANT: Click sound
conrms proper connection.
Power Display
with Mount Arm
Foot Pedal Thumb Button
Base Plate
Power Module
Actuator Tab
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3
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